Tailoring ODS materials processing routes for additive manufacturing of high temperature devices for aggressive environments

Project Information

topAM

Grant agreement ID: 958192

DOI

10.3030/958192

Project closed

EC signature date 3 December 2020

Start date 1 January 2021

End date 31 December 2024

Funded under

• INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing

Total cost

€ 5 999 645,00

EU contribution

€ 5 999 645,00

Coordinated by

RHEINISCH-WESTFAELISCHE TECHNISCHE HOCHSCHULE AACHEN
Germany

CORDIS provides links to public deliverables and publications of HORIZON projects.

Links to deliverables and publications from FP7 projects, as well as links to some specific result types such as dataset and software, are dynamically retrieved from OpenAIRE .

Deliverables

Documents, reports (10)

Selection of materials according to their long-term behaviour in oxidizing (air, steam, water vapour) and reducing atmospheres

Depending on the testing matrix defined in Subtask 6.1.3, the long-term corrosion behaviour at high temperatures in oxidizing and reducing atmopsheres are summarized in a public report. Furthermore, promising material compositions are identified.

Life Cycle Assessment - LCA

A public report on the Life Cycle Assessment will be delivered. LCA identifies, quantifies, and evaluates the environmental impacts (inputs and outputs), in different impact categories, of a product, service, or technology. These categories include climate change, human and eco-toxicity, ionizing radiation, and resource base deterioration (e.g. water, non-renewable primary energy resources, land, etc.). Furthermore, the improvements listed in table 2.b concerning energy efficiency, CO2 reduction and lifetime are evaluated.

Internal corrosion kinetics

A public report concerning the internal corrosion kinetics determined by computational thermodynamics will be delivered.

Dissemination and Communication Plan

To comply with the provision of the Grant Agreement this document informs About the contact persons workflows and provisions to communicate and disseminate the project results This document provides guidelines for all partners and includes the project webpage and other communication channels

Design evaluation for the finalized designs

A design evaluation of the final component design will be published in a report. The design of the component needs to be revised during the project, especially depending on the results obtained in WP2 (ICME) and WP6 (material properties). After obtaining the optimized design for the heat exchanger and the burner head, they need to be compared with the conventionally manufactured counterparts. Some of the parameters for this comparison can be cost of manufacturing, amount of material used, fabrication time, ease of manufacturability, necessity of using fixtures and post-processing requirements for the components. These parameters will be taken into account when developping the design evaluation.

Lifetime prediction model

A lifetime prediction model suitable for each of the alloys developed is defined and delivered within a public report. Component lifetime prognosis is a key requirement for successful market introduction of the developed Fe-, Ni, NiCu-based ODS alloys and the related components.

Project management handbook, incl. quality assurance and risk management

Project management handbook provided at the beginning of the project ensures that all partners know and comply to project specific workflows and procedures Besides information on the workflows for quality assurance Information and due dates for risk management will be included

Mechanical property data sheet

A public data sheet of the mechanical properties of the investigated LPBF-built Fe/Ni/NiCu-ODS alloys will be made available.

Determination of thermophysical properties

A public report concerning the thermophysical properties (e.g., thermal expansion coefficient, thermal diffusivity, thermal capacity) is delivered.

Material properties with regard to corrosion data

A public data sheet of the corrosion properties of the investigated LPBF-built Fe/Ni/NiCu-ODS alloys will be made available.

Other (3)

Mechanical alloying modification of Fe/Ni/NiCu-based powders

Delivering of approx. 30kg of each Fe/Ni/NiCu-based material after modification by mechanical alloying.

Oxidation/nitridation modification of Fe/Ni/NiCu-based powders

Delivering of approx. 30kg of each Fe/Ni/NiCu-based material after modification by oxidation/nitridation.

Freeze granulation modification of Fe/Ni/NiCu-based powders

Delivering of approx. 30kg of each Fe/Ni/NiCu-based material after modification by freeze granulation.

Open Research Data Pilot (1)

Data Management Plan (evolving document)

A first version of the Data Management Plan will be submitted in M06 The DMP is an evolving document and will be updated whenever new information new data sets or new organisational structure for data is available

Publications

Peer reviewed articles (13)

Fatigue lifetime assessment and crack propagation of Ni-based VDM Alloy 699 XA produced by additive manufacturing

Author(s): Tomáš Vražina, Ivo Šulák, Benedikt Nowak, Bhupesh Verma, Ulrich Krupp, Tomáš Kruml
Published in: Procedia Structural Integrity, Issue Volume 52, 2024, Page(s) 43-51, ISSN 2452-3216
Publisher: Elsevier
DOI: 10.1016/j.prostr.2023.12.005

Comparison of Microstructure and Properties of Nickel-Copper Alloy Prepared by Casting and Laser Powder Bed Fusion Process

Author(s): Alice Chlupová; Ivo Šulák; Ivo Kuběna; Tomáš Kruml; Jan Philipp Roth; Katrin Jahns
Published in: Materials Science Forum, Issue Volume 1082, 2023, Page(s) 171-176, ISSN 1662-9752
Publisher: Trans Tech Publications Ltd
DOI: 10.4028/p-884q32

High-temperature Fatigue and Creep Performance of Additively Manufactured NiCu-based Alloy

Author(s): Ivo Šulák, Alice Chlupová, Tomáš Záležák, Ivo Kuběna, Jan-Philipp Roth, Katrin Jahns, Ulrich Krupp, Tomáš Kruml
Published in: Procedia Structural Integrity, Issue Volume 52, 2024, Page(s) 143-153, ISSN 2452-3216
Publisher: Elsevier
DOI: 10.1016/j.prostr.2023.12.015

Influence of surface treatment on the metal dusting behavior of Alloy 699 XA - accepted -

Author(s): E. White, C. Schlereth, M. Lepple, H. Hattendorf, B. Nowak, M. C. Galetz
Published in: Materials and Corrosion, Issue Volume 74, Issue 2, 2022, Page(s) 190-196, ISSN 1521-4176
Publisher: Wiley-VCH GmbH
DOI: 10.1002/maco.202213380

The influence of microstructural heterogeneities on high-temperature mechanical properties of additively manufactured γ'-forming Ni-based alloys

Author(s): Venkatesh Pandian Narayana Samy, Frederike Brasche, Ivo Šulák, Bhupesh Verma, Benedikt Nowak, Zdeněk Chlup, Tomáš Záležák, Johannes Henrich Schleifenbaum, Ulrich Krupp, Christian Haase
Published in: Additive Manufacturing, Issue 88, 2024, Page(s) 104267, ISSN 2214-8604
Publisher: Elsevier BV
DOI: 10.1016/j.addma.2024.104267

High-Temperature Steam Oxidation Behavior of VDM Alloy 699 XA Produced by Laser Powder Bed Fusion

Author(s): T. Dudziak, P. Chandran, B. Nowak, B. Verma, J.-P. Roth, E. Rząd, K. Chat-Wilk, A. Polkowska, V. Narayana Samy, S. Reich, K. Jahns, U. Krupp
Published in: Journal of Materials Engineering and Performance, Issue 33, 2024, Page(s) 13583-13595, ISSN 1059-9495
Publisher: ASM International
DOI: 10.1007/s11665-024-09882-w

Understanding the high-temperature deformation behavior of additively manufactured γ'-forming Ni-based alloys by microstructure heterogeneities-integrated creep modelling

Author(s): Venkatesh Pandian Narayana Samy, Frederike Brasche, Fuyao Yan, Ivo Šulák, Betül Bezci, Benedikt Nowak, Ida Berglund, Ulrich Krupp, Christian Haase
Published in: Additive Manufacturing, Issue 88, 2024, Page(s) 104256, ISSN 2214-8604
Publisher: Elsevier BV
DOI: 10.1016/j.addma.2024.104256

The dispersion-strengthening effect of TiN evoked by in situ nitridation of NiCu-based Alloy 400 during gas atomization for laser powder bed fusion

Author(s): J.-P. Roth, I. Šulák, Z. Chlup, J. Fischer-Bühner, U. Krupp, K. Jahns
Published in: Materials Science and Engineering, Issue Volume 893, 2024, ISSN 0921-5093
Publisher: Elsevier BV
DOI: 10.1016/j.msea.2024.146129

An Expanded Model for the Pressure Effect in Metal Dusting of Mn-Containing Alloy 600 Based on Advanced Scale Characterization

Author(s): Galetz, M. C.; Schlereth, C.; White, E. M. H.; Boll, T.; Bik, M.; Sitarz, M.; Chen, W.-T.; Gleeson, B.
Published in: High Temperature Corrosion of Materials, Issue High Temperature Corrosion of mater. 100, 2023, Page(s) 541-555, ISSN 2731-8400
Publisher: Springer
DOI: 10.1007/s11085-023-10201-2

The Dispersion-Strengthening Effect of TiN Nanoparticles Evoked by Ex Situ Nitridation of Gas-Atomized, NiCu-Based Alloy 400 in Fluidized Bed Reactor for Laser Powder Bed Fusion

Author(s): Jan-Philipp Roth, Ivo Šulák, Markéta Gálíková, Antoine Duval, Germain Boissonnet, Fernando Pedraza, Ulrich Krupp, Katrin Jahns
Published in: Journal of Manufacturing and Materials Processing, Issue 8, 2024, Page(s) 223, ISSN 2504-4494
Publisher: MDPI AG
DOI: 10.3390/jmmp8050223

Understanding the mechanism of columnar–to-equiaxed transition and grain refinement in additively manufactured steel during laser powder bed fusion

Author(s): Venkatesh Pandian Narayana Samy; Moritz Schäfle; Frederike Brasche; Ulrich Krupp; Christian Haase
Published in: Additive manufacturing 73, 103702 (2023). doi:10.1016/j.addma.2023.103702, Issue Volume 73, 2023, ISSN 2214-8604
Publisher: Elsevier BV
DOI: 10.1016/j.addma.2023.103702

Establishing a process route for additive manufacturing of NiCu-based Alloy 400: an alignment of gas atomization, laser powder bed fusion, and design of experiments

Author(s): Jan-Philipp Roth, Ivo Šulák, Tomáš Kruml, Wojciech Polkowski, Tomasz Dudziak, Peter Böhlke, Ulrich Krupp, Katrin Jahns
Published in: The International Journal of Advanced Manufacturing Technology, 2024, ISSN 0268-3768
Publisher: Springer Verlag
DOI: 10.1007/s00170-024-14328-7

Oxidation of additive manufactured 699XA Ni-based alloy under different atmospheres

Author(s): Fernando Pedraza, Antoine Duval, Ivo Šulák, Benedikt Nowak, Thomas Kepa, Germain Boissonnet, Gilles Bonnet
Published in: Corrosion Science, Issue 237, 2024, Page(s) 112333, ISSN 0010-938X
Publisher: Pergamon Press Ltd.
DOI: 10.1016/j.corsci.2024.112333

Conference proceedings (1)

Steam Oxidation Resistance in a Long Term Exposure of the Modified Laser Powder Bed Fusion 699XA Alloy at High Temperature

Author(s): T. Dudziak, E. Rząd, A. Polkowska, T. Polczyk, P. Rob, V. Narayana Samy, B. Verma, I. Sulak, B. Nowak, U. Krupp
Published in: Advances in Materials Technology for Power Plants, Advances in Materials, Manufacturing, and Repair for Power Plants: Proceedings from the Tenth International Conference, Issue 84871, 2024, Page(s) 171-182
Publisher: ASM International
DOI: 10.31399/asm.cp.am-epri-2024p0171