Development of novel and cost-effective coatings for high-energy processing applications

Informations projet

FORGE

N° de convention de subvention: 958457

DOI

10.3030/958457

Projet clôturé

Date de signature de la CE 2 Octobre 2020

Date de début 1 Novembre 2020

Date de fin 31 Octobre 2024

Financé au titre de

• INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing

Coût total

€ 5 982 612,50

Contribution de l’UE

€ 5 982 612,50

Coordonné par

MBN NANOMATERIALIA SRL
Italy

CORDIS fournit des liens vers les livrables publics et les publications des projets HORIZON.

Les liens vers les livrables et les publications des projets du 7e PC, ainsi que les liens vers certains types de résultats spécifiques tels que les jeux de données et les logiciels, sont récupérés dynamiquement sur OpenAIRE .

Livrables

Documents, reports (13)

Report on CCA performance for CCS systems against PT1

(Task 9.2) TWI will report on the CCA coating exposure tests replicating the environment of a CO2 absorber vessel in a CCS plant (PT1).

A project website

Task 103 The project website will be created and regularly updated by TWI

Cross-cutting parameterized cost/environmental report

(Task 9.7) TVS will report on the developed cost model, to include all the process steps for each of the coating methodologies and material combination optimised in different WPs. In this task, through cradle to gate approach, we will also assess parameterised LCA performance which will define the environmental footprint of each of the coating methodologies and material combination.

Report on effect of heat treatment onto the coating microstructure

(Task 6.7) ARC, with the help of ULEIC and TWI, will report on the effect of heat treatment onto the properties of coatings developed for PT1 and 2. The most promising heat treatment, if any, will be employed to treat the coatings for exposure tests within WP9.

Report on the effect of rapid solidification into the coatings microstructure

(Task 6.8) ULEIC, with the help of EMPA, will report on the correlation between microstructure of cast CCA and deposited CCA materials. This will highlight the effect that rapid solidification has onto the phases present in the as-deposited systems.

Distributed computing environment developed

(Task 4.6) AEON, with the help of TVS, will report on the design of the Distributed Computing (DC) Service, which will be composed of a Python library and a Distributed Computational Engine (DCE). This service will allow users to employ the models developed by FORGE efficiently.

Report on Ceramic Case Study application performance PT4

(Task 9.6) ITC will report on the exposure of the CCC coating optimised for PT4 (temperature stability) by testing directly within the ceramic manufacturing industry and applied the coating on bricks placed in several locations within the ~100m long kiln and tested during the standard production cycle.

Report on project KPIs

Task 14 TVS based on the information collected in the previous tasks will formalise these KPIs for the project For each KPI a threshold value will be set to benchmark our success criterion support all

Report on characterisation of the environments

Task 12 TVS will collect data from the 4 performance targets PT of the project to formulate representative corrosion erosion and wear environments which will be used to set up the simulated laboratory environment to perform coupons testing support All

Report on FMEA and map of degradation mechanisms

Task 11 TVS will perform an FMEA study on the SOA of materials and coatings expected to be used in critical components of energy intensive industries and design the case studies for demonstration in WP 7 support All

Report on Cement Case Study application performance PT3/4

(Task 9.5) CIM will report on the exposure of CCA/CCC coatings optimised for PT3 (resistance to mechanical damage) and PT4 (high temperature), by testing directly within the cement production process in two locations: WHR system and Inner body of the Raw Mill.

Report on Aluminium Extrusion Case Study application performance PT3

(Task 9.4) ASAS will report on the exposure of the CCA coating optimised for PT3 (resistance to mechanical damage), tested by means of application to solid and open aluminium profile dies.

Report on Steelmaking Case Study application performance PT2/3

(Task 9.3) ARC, will report on the exposure of the CCA coating optimised for PT2 (resistance to H2) and PT3 (resistance to mechanical damage), tested by means of Disk Rupture Test and Impeller Tumbler Test respectively. In this phase, the smart coating system and spectrometric sensor developed in WP8 will be also tested.

Publications

Peer reviewed articles (6)

Reactive wear protection through strong and deformable oxide nanocomposite surfaces

Auteurs: Chang Liu, Zhiming Li, Wenjun Lu, Yan Bao, Wenzhen Xia, Xiaoxiang Wu, Huan Zhao, Baptiste Gault, Chenglong Liu, Michael Herbig, Alfons Fischer, Gerhard Dehm, Ge Wu & Dierk Raabe
Publié dans: Nature Communications, Numéro Volume 12,, 2021, Page(s) Article number: 5518 (2021), ISSN 2041-1723
Éditeur: Nature Publishing Group
DOI: 10.1038/s41467-021-25778-y

Optimizing Cold Spray Parameters for High Entropy Alloy Coatings Using Taguchi and Box–Behnken Design Approaches for Mechanically Alloyed Powder

Auteurs: Deepak Sharma, Dibakor Boruah, Ahamed Ameen, Ali Alperen Bakir, Shiladitya Paul
Publié dans: Journal of Thermal Spray Technology, Numéro 33, 2024, Page(s) 2278-2297, ISSN 1059-9630
Éditeur: ASM International
DOI: 10.1007/s11666-024-01838-9

Deposition behaviour of FeCrMnNiCo coatings deposited using mechanically alloyed powder: Comparing Cold Spray, HVOF, HVAF, and Laser Cladding processes

Auteurs: Deepak Sharma, Ahamed Ameen, Ali Alperen Bakir, Dibakor Boruah, Emily Davison, Krzysztof Wieczerzak, Krzysztof Maćkosz, Alvise Bianchin, Shiladitya Paul
Publié dans: Surface and Coatings Technology, Numéro 494, 2024, Page(s) 131548, ISSN 0257-8972
Éditeur: Elsevier BV
DOI: 10.1016/j.surfcoat.2024.131548

Informing combinatorial exploration of compositionally complex alloys

Auteurs: Yuxiang Wu, Krzysztof Wieczerzak, Jihad Zraibi, Navyanth Kusampudi, Alvise Bianchin, Chang Liu, Sokkalingam Rathinavelu, Shiladitya Paul, Alisson Kwiatkowski da Silva, Catherine Leahy, Dibakor Boruah, Marzuk Kamal, J. Jakob Schwiedrzik, Johann Michler, Liang Wei, Maria J. Duarte, Kasturi Narasimha Sasidhar, Ziyuan Rao, Dirk Ponge, Dierk Raabe
Publié dans: Nature Communications, 2025, ISSN 2041-1723
Éditeur: Nature Publishing Group

Correction to: Optimizing Cold Spray Parameters for High Entropy Alloy Coatings Using Taguchi and Box–Behnken Design Approaches for Mechanically Alloyed Powder

Auteurs: Deepak Sharma, Dibakor Boruah, Ahamed Ameen, Ali Alperen Bakir, Shiladitya Paul
Publié dans: Journal of Thermal Spray Technology, Numéro 33, 2024, Page(s) 2298-2300, ISSN 1059-9630
Éditeur: ASM International
DOI: 10.1007/s11666-024-01850-z

Machine Learning-Based Predictions of Porosity during Cold Spray Deposition of High Entropy Alloy Coatings

Auteurs: Deepak Sharma, Dibakor Boruah, Ali Alperen Bakir, Ahamed Ameen, Shiladitya Paul
Publié dans: Coatings, Numéro 14, 2024, Page(s) 404, ISSN 2079-6412
Éditeur: MDPI
DOI: 10.3390/coatings14040404