Skip to main content
Go to the home page of the European Commission (opens in new window)
English en
CORDIS - EU research results
CORDIS
Content archived on 2022-12-27

LOW ENERGY CHEMICAL PROCESS TO MANUFACTURE LIGHTWEIGHT AGGREGATE FROM PULVERISED FUEL ASH & MAKE CONCRETE BLOCKS

Objective

To manufacture lightweight aggregate using a process where hot P.F.A. (Pulverised Fuel Ash) is reacted with slaked lime and formed into pellets.
Low grade sensible heat from P.F.A. heat of reaction and recoverable heat are utilized. The aggregate produced, will be used in an adjacent plant manufacturing lightweight building blocks by conventional techniques.
It is expected to achieve an energy saving of 3300 TOE/year at project level.
Payback time is estimated at 1 year.

The process is innovative utilising the pozzolanic properties of a lime P.F.A. mixture when cured under known and controlled conditions.
P.F.A. available at 150.000 tonnes/a at project site, is transported by sealed road tanker and discharged into storage silos by static compressors.
Lime is provided by slaking quicklime. Heat generated by the compressors and that produced during slaking is used in the process. A mixture of PFA and lime is granulated and passed to the curing silos. It is anticipated that 97% of the PFA will be converted into aggregate.
The cured granules are discharged to the block manufacturing process using conventional block machines and methods.
The energy requirements of the novel process are estimated at 0,3 GJ/t aggregate while those of existing techniques are approximately 1.0 GJ/t aggregate.
The production rate of the lightweight aggregate plant will be 200.00 t/year.
Unlike most existing processes of manufacturing lightweight aggregate, the novel process is completely free of atmospheric pollution. In addition, the project offers a route for disposing of PFA presently being dumped.
A UK target of 17.000 TOE/yr is set while for EEC 170.000 TOE/yr economy is projected.

Fields of science (EuroSciVoc)

CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.

This project has not yet been classified with EuroSciVoc.
Be the first one to suggest relevant scientific fields and help us improve our classification service

You need to log in or register to use this function

Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

Data not available

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

DEM - Demonstration contracts

Coordinator

Buckley Investments Ltd
EU contribution
No data
Address
Corporation Street Millbuck House
CV21 2DW Rugby
United Kingdom

See on map

Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

No data
My booklet 0 0