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High Precision Process Chains for the Mass Production of Functional Structured Surfaces

Deliverables

Dissemination basics

UBRE will present the basic set of communication tools including the ProSurf website.

Publications

Calibration of an interferometric on-machine probing system on an ultra-precision turning machine

Author(s): Duo Li, Zhen Tong, Xiangqian Jiang, Liam Blunt, Feng Gao
Published in: Measurement, 118, 2018, Page(s) 96-104, ISSN 0263-2241
Publisher: Elsevier BV
DOI: 10.1016/j.measurement.2017.12.038

Closed-loop form error measurement and compensation for FTS freeform machining

Author(s): Zhen Tong, Wenbin Zhong, Wenhan Zeng, Xiangqian Jiang
Published in: CIRP Annals, 70/1, 2021, Page(s) 455-458, ISSN 0007-8506
Publisher: Hallwag AG
DOI: 10.1016/j.cirp.2021.04.072

Development and Application of Interferometric On-Machine Surface Measurement for Ultraprecision Turning Process

Author(s): Duo Li, Xiangqian Jiang, Zhen Tong, Liam Blunt
Published in: Journal of Manufacturing Science and Engineering, 141/1, 2019, ISSN 1087-1357
Publisher: ASME
DOI: 10.1115/1.4041627

Functional Analysis Validation of Micro and Conventional Injection Molding Machines Performances Based on Process Precision and Accuracy for Micro Manufacturing

Author(s): Matteo Calaon, Federico Baruffi, Gualtiero Fantoni, Ilenia Cirri, Marco Santochi, Hans Nørgaard Hansen, Guido Tosello
Published in: Micromachines, 11/12, 2020, Page(s) 1115, ISSN 2072-666X
Publisher: Multidisciplinary Digital Publishing Institute (MDPI)
DOI: 10.3390/mi11121115

High precision validation of micro injection molding process simulations

Author(s): G. Tosello, F.S. Costa
Published in: Journal of Manufacturing Processes, 48, 2019, Page(s) 236-248, ISSN 1526-6125
Publisher: Elsevier BV
DOI: 10.1016/j.jmapro.2019.10.014

Product Fingerprints for the Evaluation of Tool/Polymer Replication Quality in Injection Molding at the Micro/Nano Scale

Author(s): Dario Loaldi, Francesco Regi, Dongya Li, Nikolaos Giannekas, Matteo Calaon, Yang Zhang, Guido Tosello
Published in: Nanomanufacturing and Metrology, 2021, ISSN 2520-811X
Publisher: Springer
DOI: 10.1007/s41871-021-00105-7

Tool Wear and Material Removal Predictions in Micro-EDM Drilling: Advantages of Data-Driven Approaches

Author(s): Mattia Bellotti, Ming Wu, Jun Qian, Dominiek Reynaerts
Published in: Applied Sciences, 10/18, 2020, Page(s) 6357, ISSN 2076-3417
Publisher: MDPI
DOI: 10.3390/app10186357

Shaping Soft Robotic Microactuators by Wire Electrical Discharge Grinding

Author(s): Edoardo Milana; Mattia Bellotti; Benjamin Gorissen; Jun Qian; Michael De Volder; Dominiek Reynaerts
Published in: Micromachines, 2, 2020, Page(s) 661, ISSN 2072-666X
Publisher: Multidisciplinary Digital Publishing Institute (MDPI)
DOI: 10.17863/cam.54713

Experimental Validation of Injection Molding Simulations of 3D Microparts and Microstructured Components Using Virtual Design of Experiments and Multi-Scale Modeling

Author(s): Dario Loaldi, Francesco Regi, Federico Baruffi, Matteo Calaon, Danilo Quagliotti, Yang Zhang, Guido Tosello
Published in: Micromachines, 11/6, 2020, Page(s) 614, ISSN 2072-666X
Publisher: Multidisciplinary Digital Publishing Institute (MDPI)
DOI: 10.3390/mi11060614

Development and investigations on a hybrid tooling concept for coaxial and concurrent application of electrochemical and laser micromachining processes

Author(s): Krishna Kumar Saxena, Jun Qian, Dominiek Reynaerts
Published in: Precision Engineering, 65, 2020, Page(s) 171-184, ISSN 0141-6359
Publisher: Elsevier BV
DOI: 10.1016/j.precisioneng.2020.05.014

A tool-based hybrid laser-electrochemical micromachining process: Experimental investigations and synergistic effects

Author(s): Krishna Kumar Saxena, Jun Qian, Dominiek Reynaerts
Published in: International Journal of Machine Tools and Manufacture, 155, 2020, Page(s) 103569, ISSN 0890-6955
Publisher: Elsevier BV
DOI: 10.1016/j.ijmachtools.2020.103569

Manufacturing of multiscale structured surfaces

Author(s): Ekkard Brinksmeier, Bernhard Karpuschewski, Jiwang Yan, Lars Schönemann
Published in: CIRP Annals, 69/2, 2020, Page(s) 717-739, ISSN 0007-8506
Publisher: Hallwag AG
DOI: 10.1016/j.cirp.2020.06.001

A closed-loop feature-based FTS patterning and characterisation of functional structured surfaces

Author(s): Zhen Tong, Wenhan Zeng, Wenbin Zhong, Xiangqian Jiang
Published in: Surface Topography: Metrology and Properties, 9/2, 2021, Page(s) 025012, ISSN 2051-672X
Publisher: IOP Publishing Ltd
DOI: 10.1088/2051-672x/abedf8

Manufacturing Signatures of Injection Molding and Injection Compression Molding for Micro-Structured Polymer Fresnel Lens Production

Author(s): Dario Loaldi, Danilo Quagliotti, Matteo Calaon, Paolo Parenti, Massimiliano Annoni, Guido Tosello
Published in: Micromachines, 9/12, 2018, Page(s) 653, ISSN 2072-666X
Publisher: Multidisciplinary Digital Publishing Institute (MDPI)
DOI: 10.3390/mi9120653

Tolerance verification of precision injection moulded Fresnel lenses

Author(s): Dario Loaldi, Matteo Calaon, Danilo Quagliotti, Paolo Parenti, Massimiliano Annoni, Guido Tosello
Published in: Procedia CIRP, 75, 2018, Page(s) 137-142, ISSN 2212-8271
Publisher: Elsevier
DOI: 10.1016/j.procir.2018.05.004

Process Fingerprint in Micro-EDM Drilling

Author(s): Mattia Bellotti, Jun Qian, Dominiek Reynaerts
Published in: Micromachines, 10/4, 2019, Page(s) 240, ISSN 2072-666X
Publisher: Multidisciplinary Digital Publishing Institute (MDPI)
DOI: 10.3390/mi10040240

Review of geometric error measurement and compensation techniques of ultra-precision machine tools

Author(s): Zongchao Geng, Zhen Tong, Xiangqian Jiang
Published in: Light: Advanced Manufacturing, 2/1, 2021, Page(s) 1-17, ISSN 2689-9620
Publisher: Light Publishing Group
DOI: 10.37188/lam.2021.014

Feature-based characterisation of surface topography and its application

Author(s): Xiangqian Jiang, Nicola Senin, Paul J Scott, François Blateyron
Published in: CIRP Annals, 2021, ISSN 0007-8506
Publisher: Hallwag AG
DOI: 10.1016/j.cirp.2021.05.001

Effects of eco-friendly cooling strategy on machining performance in micro-scale diamond turning of Ti–6Al–4V

Author(s): Peng Huang, Hongcheng Li, Wu-Le Zhu, Haitao Wang, Guoqing Zhang, Xiaoyu Wu, Suet To, Zhiwei Zhu
Published in: Journal of Cleaner Production, 243, 2020, Page(s) 118526, ISSN 0959-6526
Publisher: Elsevier BV
DOI: 10.1016/j.jclepro.2019.118526

Analysis of an as-built metal additively manufactured tool cavity insert performance and advantages for plastic injection moulding

Author(s): Mandaná Moshiri, Dario Loaldi, Filippo Zanini, Damiano Sgaravato, Simone Carmignato, Guido Tosello
Published in: Journal of Manufacturing Processes, 61, 2021, Page(s) 369-382, ISSN 1526-6125
Publisher: Elsevier BV
DOI: 10.1016/j.jmapro.2020.11.035

Characterization of intermediate wetting states on micro-grooves by water droplet contact line

Author(s): Cheung Tong Cheng, Suet To, Guoqing Zhang
Published in: Journal of Industrial and Engineering Chemistry, 91, 2020, Page(s) 69-78, ISSN 1226-086X
Publisher: Korean Society of Industrial Engineering Chemistry
DOI: 10.1016/j.jiec.2020.07.017

A forward closed-loop virtual simulation system for milling process considering dynamics processing-machine interactions

Author(s): Wanqun Chen, Zhen Tong, Dehong Huo, Wenbin Zhong, Xiangqian Jiang
Published in: The International Journal of Advanced Manufacturing Technology, 104/5-8, 2019, Page(s) 2317-2328, ISSN 0268-3768
Publisher: Springer Verlag
DOI: 10.1007/s00170-019-04057-7

Micro-Injection Molding of Diffractive Structured Surfaces

Author(s): Ann-Katrin Boinski, Barnabas Adam, Arne Vogelsang, Lars Schönemann, Oltmann Riemer, Bernhard Karpuschewski
Published in: Journal of Manufacturing and Materials Processing, 5/1, 2021, Page(s) 12, ISSN 2504-4494
Publisher: MDPI
DOI: 10.3390/jmmp5010012

Deterioration of form accuracy induced by servo dynamics errors and real-time compensation for slow tool servo diamond turning of complex-shaped optics

Author(s): Peng Huang, Xiaoyu Wu, Suet To, LiMin Zhu, Zhiwei Zhu
Published in: International Journal of Machine Tools and Manufacture, 154, 2020, Page(s) 103556, ISSN 0890-6955
Publisher: Elsevier BV
DOI: 10.1016/j.ijmachtools.2020.103556

On-Machine Measurement System and Its Application in Ultra-Precision Manufacturing

Author(s): Xiangqian Jiang, Zhen Tong, Duo Li
Published in: Precision Machines, 2019, Page(s) 1-36, ISBN 978-981-10-5192-0
Publisher: Springer Singapore
DOI: 10.1007/978-981-10-5192-0_16-1

Tapping AFM measurements artefacts in the acquisition of high-aspect-ratio rectangular nano structures using dedicated sharp tips

Author(s): Loaldi, Dario; Quagliotti, Danilo; Calaon, Matteo; Czolkos, Ilja; Johansson, Alicia; Nielsen, Theodor and Tosello, Guido
Published in: 2019
Publisher: euspen’s 19th International Conference & Exhibition

Pitch measurements validation of a structural coloured steel insert using Scanning Confocal Microscopy (SCM) and Atomic Force Microscopy (AFM)

Author(s): Loaldi, Dario; Zhang, Yang; Calaon, Matteo; Yang, Yang; Guo, Ping; Garnæs, Jørgen and Tosello, Guido
Published in: 2018
Publisher: euspen’s 18th International Conference & Exhibition

Zero defects manufacturing in injection compression molding of polymer Fresnel lenses

Author(s): Loaldi, D.; Calaon, M.; Quagliotti, D.; Parenti, P.; Annoni, M.; Tosello, G.
Published in: 3, 2018
Publisher: ANTEC

Deterministic fabrication of surface micro-step features using a facet diamond cutting tool

Author(s): Tong, Zhen; Jiang, Xiangqian and Blunt, Liam
Published in: 2018, ISSN 978-09957-7512-1
Publisher: euspen’s 18th International Conference & Exhibition

Non-destructive roughness analysis of high aspect ratio rectangular grating sidewalls for nanostructured silicon wafer

Author(s): Loaldi, Dario; Quagliotti, Danilo; Calaon, Matteo; Czolkos, Ilja; Johansson, Alicia; Nielsen, Theodor; Garnæs, Jørgen and Tosello, Guido
Published in: 2020
Publisher: euspen’s 20th International Conference & Exhibition

"Structural ""decoration"" of plastic products replicated from nanoimprinted steel inserts"

Author(s): Loaldi, Dario; Calaon, Matteo; Quagliotti, Danilo; Johansson, Alicia; Czolkos, Ilja; Nielsen, Theodor and Tosello, Guido
Published in: 2018
Publisher: euspen Special Interest Group Meeting 2018: Structured & Freeform Surfaces

Evaluation of injection pressure as a process fingerprint for Injection and Injection Compression Molding of micro structured optical components

Author(s): Loaldi, D.; Calaon, M.; Quagliotti, D.; Parenti, P.; Annoni, M. and Tosello, G.
Published in: 2018
Publisher: euspen Special Interest Group Meeting 2018: Structured & Freeform Surfaces

Process Monitoring for Efficient Micro Electrical Discharge Machining

Author(s): Bellotti, Mattia
Published in: 2020
Publisher: KU Leuven

Hybrid Laser-Electrochemical Micromachining Technology. Machine Design and Process Analysis by Simulation and Experiments

Author(s): Saxena, Krishna Kumar
Published in: 2020
Publisher: KU Leuven

Integration of Micro and Nano Structures on Injection Moulded Devices. Process Chains and Enabling Technologies

Author(s): Loaldi, Dario
Published in: 2020
Publisher: Technical University of Denmark
DOI: 10.13140/rg.2.2.22037.96485