High Precision Process Chains for the Mass Production of Functional Structured Surfaces

Informazioni relative al progetto

ProSurf

ID dell’accordo di sovvenzione: 767589

DOI

10.3030/767589

Progetto chiuso

Data della firma CE 12 Dicembre 2017

Data di avvio 1 Gennaio 2018

Data di completamento 30 Giugno 2021

Finanziato da

• INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing

Costo totale

€ 5 213 365,00

Contributo UE

€ 4 995 727,00

Coordinato da

UNIVERSITAET BREMEN
Germany

CORDIS fornisce collegamenti ai risultati finali pubblici e alle pubblicazioni dei progetti ORIZZONTE.

I link ai risultati e alle pubblicazioni dei progetti del 7° PQ, così come i link ad alcuni tipi di risultati specifici come dataset e software, sono recuperati dinamicamente da .OpenAIRE .

Risultati finali

Websites, patent fillings, videos etc. (1)

Dissemination basics

UBRE will present the basic set of communication tools including the ProSurf website.

Pubblicazioni

Peer reviewed articles (24)

Calibration of an interferometric on-machine probing system on an ultra-precision turning machine

Autori: Duo Li, Zhen Tong, Xiangqian Jiang, Liam Blunt, Feng Gao
Pubblicato in: Measurement, Numero 118, 2018, Pagina/e 96-104, ISSN 0263-2241
Editore: Elsevier BV
DOI: 10.1016/j.measurement.2017.12.038

Closed-loop form error measurement and compensation for FTS freeform machining

Autori: Zhen Tong, Wenbin Zhong, Wenhan Zeng, Xiangqian Jiang
Pubblicato in: CIRP Annals, Numero 70/1, 2021, Pagina/e 455-458, ISSN 0007-8506
Editore: Hallwag AG
DOI: 10.1016/j.cirp.2021.04.072

Development and Application of Interferometric On-Machine Surface Measurement for Ultraprecision Turning Process

Autori: Duo Li, Xiangqian Jiang, Zhen Tong, Liam Blunt
Pubblicato in: Journal of Manufacturing Science and Engineering, Numero 141/1, 2019, ISSN 1087-1357
Editore: ASME
DOI: 10.1115/1.4041627

Functional Analysis Validation of Micro and Conventional Injection Molding Machines Performances Based on Process Precision and Accuracy for Micro Manufacturing

Autori: Matteo Calaon, Federico Baruffi, Gualtiero Fantoni, Ilenia Cirri, Marco Santochi, Hans Nørgaard Hansen, Guido Tosello
Pubblicato in: Micromachines, Numero 11/12, 2020, Pagina/e 1115, ISSN 2072-666X
Editore: Multidisciplinary Digital Publishing Institute (MDPI)
DOI: 10.3390/mi11121115

High precision validation of micro injection molding process simulations

Autori: G. Tosello, F.S. Costa
Pubblicato in: Journal of Manufacturing Processes, Numero 48, 2019, Pagina/e 236-248, ISSN 1526-6125
Editore: Elsevier BV
DOI: 10.1016/j.jmapro.2019.10.014

Product Fingerprints for the Evaluation of Tool/Polymer Replication Quality in Injection Molding at the Micro/Nano Scale

Autori: Dario Loaldi, Francesco Regi, Dongya Li, Nikolaos Giannekas, Matteo Calaon, Yang Zhang, Guido Tosello
Pubblicato in: Nanomanufacturing and Metrology, 2021, ISSN 2520-811X
Editore: Springer
DOI: 10.1007/s41871-021-00105-7

Tool Wear and Material Removal Predictions in Micro-EDM Drilling: Advantages of Data-Driven Approaches

Autori: Mattia Bellotti, Ming Wu, Jun Qian, Dominiek Reynaerts
Pubblicato in: Applied Sciences, Numero 10/18, 2020, Pagina/e 6357, ISSN 2076-3417
Editore: MDPI
DOI: 10.3390/app10186357

Shaping Soft Robotic Microactuators by Wire Electrical Discharge Grinding

Autori: Edoardo Milana; Mattia Bellotti; Benjamin Gorissen; Jun Qian; Michael De Volder; Dominiek Reynaerts
Pubblicato in: Micromachines, Numero 2, 2020, Pagina/e 661, ISSN 2072-666X
Editore: Multidisciplinary Digital Publishing Institute (MDPI)
DOI: 10.17863/cam.54713

Experimental Validation of Injection Molding Simulations of 3D Microparts and Microstructured Components Using Virtual Design of Experiments and Multi-Scale Modeling

Autori: Dario Loaldi, Francesco Regi, Federico Baruffi, Matteo Calaon, Danilo Quagliotti, Yang Zhang, Guido Tosello
Pubblicato in: Micromachines, Numero 11/6, 2020, Pagina/e 614, ISSN 2072-666X
Editore: Multidisciplinary Digital Publishing Institute (MDPI)
DOI: 10.3390/mi11060614

Development and investigations on a hybrid tooling concept for coaxial and concurrent application of electrochemical and laser micromachining processes

Autori: Krishna Kumar Saxena, Jun Qian, Dominiek Reynaerts
Pubblicato in: Precision Engineering, Numero 65, 2020, Pagina/e 171-184, ISSN 0141-6359
Editore: Elsevier BV
DOI: 10.1016/j.precisioneng.2020.05.014

A tool-based hybrid laser-electrochemical micromachining process: Experimental investigations and synergistic effects

Autori: Krishna Kumar Saxena, Jun Qian, Dominiek Reynaerts
Pubblicato in: International Journal of Machine Tools and Manufacture, Numero 155, 2020, Pagina/e 103569, ISSN 0890-6955
Editore: Elsevier BV
DOI: 10.1016/j.ijmachtools.2020.103569

Manufacturing of multiscale structured surfaces

Autori: Ekkard Brinksmeier, Bernhard Karpuschewski, Jiwang Yan, Lars Schönemann
Pubblicato in: CIRP Annals, Numero 69/2, 2020, Pagina/e 717-739, ISSN 0007-8506
Editore: Hallwag AG
DOI: 10.1016/j.cirp.2020.06.001

A closed-loop feature-based FTS patterning and characterisation of functional structured surfaces

Autori: Zhen Tong, Wenhan Zeng, Wenbin Zhong, Xiangqian Jiang
Pubblicato in: Surface Topography: Metrology and Properties, Numero 9/2, 2021, Pagina/e 025012, ISSN 2051-672X
Editore: IOP Publishing Ltd
DOI: 10.1088/2051-672x/abedf8

Manufacturing Signatures of Injection Molding and Injection Compression Molding for Micro-Structured Polymer Fresnel Lens Production

Autori: Dario Loaldi, Danilo Quagliotti, Matteo Calaon, Paolo Parenti, Massimiliano Annoni, Guido Tosello
Pubblicato in: Micromachines, Numero 9/12, 2018, Pagina/e 653, ISSN 2072-666X
Editore: Multidisciplinary Digital Publishing Institute (MDPI)
DOI: 10.3390/mi9120653

Tolerance verification of precision injection moulded Fresnel lenses

Autori: Dario Loaldi, Matteo Calaon, Danilo Quagliotti, Paolo Parenti, Massimiliano Annoni, Guido Tosello
Pubblicato in: Procedia CIRP, Numero 75, 2018, Pagina/e 137-142, ISSN 2212-8271
Editore: Elsevier
DOI: 10.1016/j.procir.2018.05.004

Process Fingerprint in Micro-EDM Drilling

Autori: Mattia Bellotti, Jun Qian, Dominiek Reynaerts
Pubblicato in: Micromachines, Numero 10/4, 2019, Pagina/e 240, ISSN 2072-666X
Editore: Multidisciplinary Digital Publishing Institute (MDPI)
DOI: 10.3390/mi10040240

Review of geometric error measurement and compensation techniques of ultra-precision machine tools

Autori: Zongchao Geng, Zhen Tong, Xiangqian Jiang
Pubblicato in: Light: Advanced Manufacturing, Numero 2/1, 2021, Pagina/e 1-17, ISSN 2689-9620
Editore: Light Publishing Group
DOI: 10.37188/lam.2021.014

Feature-based characterisation of surface topography and its application

Autori: Xiangqian Jiang, Nicola Senin, Paul J Scott, François Blateyron
Pubblicato in: CIRP Annals, 2021, ISSN 0007-8506
Editore: Hallwag AG
DOI: 10.1016/j.cirp.2021.05.001

Effects of eco-friendly cooling strategy on machining performance in micro-scale diamond turning of Ti–6Al–4V

Autori: Peng Huang, Hongcheng Li, Wu-Le Zhu, Haitao Wang, Guoqing Zhang, Xiaoyu Wu, Suet To, Zhiwei Zhu
Pubblicato in: Journal of Cleaner Production, Numero 243, 2020, Pagina/e 118526, ISSN 0959-6526
Editore: Elsevier BV
DOI: 10.1016/j.jclepro.2019.118526

Analysis of an as-built metal additively manufactured tool cavity insert performance and advantages for plastic injection moulding

Autori: Mandaná Moshiri, Dario Loaldi, Filippo Zanini, Damiano Sgaravato, Simone Carmignato, Guido Tosello
Pubblicato in: Journal of Manufacturing Processes, Numero 61, 2021, Pagina/e 369-382, ISSN 1526-6125
Editore: Elsevier BV
DOI: 10.1016/j.jmapro.2020.11.035

Characterization of intermediate wetting states on micro-grooves by water droplet contact line

Autori: Cheung Tong Cheng, Suet To, Guoqing Zhang
Pubblicato in: Journal of Industrial and Engineering Chemistry, Numero 91, 2020, Pagina/e 69-78, ISSN 1226-086X
Editore: Korean Society of Industrial Engineering Chemistry
DOI: 10.1016/j.jiec.2020.07.017

A forward closed-loop virtual simulation system for milling process considering dynamics processing-machine interactions

Autori: Wanqun Chen, Zhen Tong, Dehong Huo, Wenbin Zhong, Xiangqian Jiang
Pubblicato in: The International Journal of Advanced Manufacturing Technology, Numero 104/5-8, 2019, Pagina/e 2317-2328, ISSN 0268-3768
Editore: Springer Verlag
DOI: 10.1007/s00170-019-04057-7

Micro-Injection Molding of Diffractive Structured Surfaces

Autori: Ann-Katrin Boinski, Barnabas Adam, Arne Vogelsang, Lars Schönemann, Oltmann Riemer, Bernhard Karpuschewski
Pubblicato in: Journal of Manufacturing and Materials Processing, Numero 5/1, 2021, Pagina/e 12, ISSN 2504-4494
Editore: MDPI
DOI: 10.3390/jmmp5010012

Deterioration of form accuracy induced by servo dynamics errors and real-time compensation for slow tool servo diamond turning of complex-shaped optics

Autori: Peng Huang, Xiaoyu Wu, Suet To, LiMin Zhu, Zhiwei Zhu
Pubblicato in: International Journal of Machine Tools and Manufacture, Numero 154, 2020, Pagina/e 103556, ISSN 0890-6955
Editore: Elsevier BV
DOI: 10.1016/j.ijmachtools.2020.103556

Book chapters (1)

On-Machine Measurement System and Its Application in Ultra-Precision Manufacturing

Autori: Xiangqian Jiang, Zhen Tong, Duo Li
Pubblicato in: Precision Machines, 2019, Pagina/e 1-36, ISBN 978-981-10-5192-0
Editore: Springer Singapore
DOI: 10.1007/978-981-10-5192-0_16-1

Conference proceedings (7)

Tapping AFM measurements artefacts in the acquisition of high-aspect-ratio rectangular nano structures using dedicated sharp tips

Autori: Loaldi, Dario; Quagliotti, Danilo; Calaon, Matteo; Czolkos, Ilja; Johansson, Alicia; Nielsen, Theodor and Tosello, Guido
Pubblicato in: 2019
Editore: euspen’s 19th International Conference & Exhibition

Pitch measurements validation of a structural coloured steel insert using Scanning Confocal Microscopy (SCM) and Atomic Force Microscopy (AFM)

Autori: Loaldi, Dario; Zhang, Yang; Calaon, Matteo; Yang, Yang; Guo, Ping; Garnæs, Jørgen and Tosello, Guido
Pubblicato in: 2018
Editore: euspen’s 18th International Conference & Exhibition

Zero defects manufacturing in injection compression molding of polymer Fresnel lenses

Autori: Loaldi, D.; Calaon, M.; Quagliotti, D.; Parenti, P.; Annoni, M.; Tosello, G.
Pubblicato in: Numero 3, 2018
Editore: ANTEC

Deterministic fabrication of surface micro-step features using a facet diamond cutting tool

Autori: Tong, Zhen; Jiang, Xiangqian and Blunt, Liam
Pubblicato in: 2018, ISSN 978-09957-7512-1
Editore: euspen’s 18th International Conference & Exhibition

Non-destructive roughness analysis of high aspect ratio rectangular grating sidewalls for nanostructured silicon wafer

Autori: Loaldi, Dario; Quagliotti, Danilo; Calaon, Matteo; Czolkos, Ilja; Johansson, Alicia; Nielsen, Theodor; Garnæs, Jørgen and Tosello, Guido
Pubblicato in: 2020
Editore: euspen’s 20th International Conference & Exhibition

"Structural ""decoration"" of plastic products replicated from nanoimprinted steel inserts"

Autori: Loaldi, Dario; Calaon, Matteo; Quagliotti, Danilo; Johansson, Alicia; Czolkos, Ilja; Nielsen, Theodor and Tosello, Guido
Pubblicato in: 2018
Editore: euspen Special Interest Group Meeting 2018: Structured & Freeform Surfaces

Evaluation of injection pressure as a process fingerprint for Injection and Injection Compression Molding of micro structured optical components

Autori: Loaldi, D.; Calaon, M.; Quagliotti, D.; Parenti, P.; Annoni, M. and Tosello, G.
Pubblicato in: 2018
Editore: euspen Special Interest Group Meeting 2018: Structured & Freeform Surfaces

Thesis and dissertations (3)

Process Monitoring for Efficient Micro Electrical Discharge Machining

Autori: Bellotti, Mattia
Pubblicato in: 2020
Editore: KU Leuven

Hybrid Laser-Electrochemical Micromachining Technology. Machine Design and Process Analysis by Simulation and Experiments

Autori: Saxena, Krishna Kumar
Pubblicato in: 2020
Editore: KU Leuven

Integration of Micro and Nano Structures on Injection Moulded Devices. Process Chains and Enabling Technologies

Autori: Loaldi, Dario
Pubblicato in: 2020
Editore: Technical University of Denmark
DOI: 10.13140/rg.2.2.22037.96485

Diritti di proprietà intellettuale

Patent (1)

EXPANDED-BEAM FIBER CONNECTIONS WITH ANTIREFLECTION PATTERNED FOCUSING ELEMENTS

Numero candidatura/pubblicazione: 20 19029624
Data: 2019-04-29
Candidato/i: COMMSCOPE CONNECTIVITY BELGIUM