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new Solutions for Hydropower plants to Enhance operational Range, Performance and improve environmental impAct

Project description

Improving hydropower plant performance and sustainability

The EU-funded SHERPA project is a Horizon Europe research and innovation project targeting technical limitations of existing hydropower plants operating far from design conditions. The project develops and validates advanced refurbishment solutions to expand admissible operating range while improving efficiency, structural integrity and environmental performance. Core developments include: additively manufactured metallic patches and coatings for cavitation and fatigue mitigation, variable speed concepts to optimise turbine-generator behaviour at part load, air injection systems coupled with hydraulic redesign, and integrated monitoring and modelling tools for condition based operation. All technologies are validated through pilot implementations in representative hydropower plants, providing quantified performance gains, lifetime extension and technical evidence supporting large scale replication.

Objective

Currently, hydraulic turbines are employed across a broad spectrum of operational regimes. A particular case is represented by the environmental flow (E-flows), which are essential for the conservation of fluvial ecosystems but often force to operate out of design parameters or rather switch off the plants. On the other hand, the impact of HPPs on water quality and biodiversity up- and downstream is enormous and should also be a target for refurbishing actions. In this context, the SHERPA project will develop and validate innovative technologies for refurbishing current HPPs, namely, 1) AM metallic patches and coatings to minimize damage and enhance resistance to cavitation, 2) new strategies to adapt rotational speed depending on the flow range, 3) advanced air injection systems to improve water quality and efficiency; 4) new runner designs adapted to E-flows increasing performance.
Modelling, simulation, and monitoring tools will assess the new solutions of the in terms of energy output, flexible operation, cost-effectiveness, and impact on biodiversity. The goal is to expand and/or adapt the operational range of the HPP to include lower flows, without this harming their lifetime, economic viability, and environmental and social impact. In order to meet this objective, the project proposes a methodology comprising 8 work packages groups in four blocks to be carried out during 42 months.
SHERPA has a well-balanced consortium with 7 partners from 4 countries, covering all the competences and know-how in terms of expertise, resources and positioning in the field, which will ensure the achievement of the project objectives and make an impact at European level.

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Programme(s)

Topic(s)

Funding Scheme

HORIZON-RIA - HORIZON Research and Innovation Actions

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Call for proposal

(opens in new window) HORIZON-CL5-2024-D3-01

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Coordinator

IBERDROLA GENERACION SA
Net EU contribution
€ 805 000,00
Address
PLAZA DE EUSKADI 5
48009 Bilbao
Spain
Region
Noreste País Vasco Bizkaia
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost
€ 805 000,00

Participants (8)