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Plant-based meat alternative from brewers' spent grain

Project description

Transforming waste into sustainable meat alternatives

Brewers’ spent grain (BSG) is a massive byproduct of the brewing industry, particularly in Ireland, yet it remains largely underutilised as a food source. Supported by the Marie Skłodowska-Curie Actions programme, the mEAT-BSG is changing this by upcycling this protein-rich waste into high-quality plant-based meat alternatives. Using green technologies like dry ball milling and twin-screw extrusion, the project improves the functionality of BSG proteins and fibres to create realistic textures. The researchers are also incorporating innovative Pickering emulsions to enhance nutritional value. By validating these products through advanced digestion studies, mEAT-BSG supports Europe’s circular economy and UN sustainability goals. This transformation of agricultural waste into nutritious food positions the EU as a leader in sustainable food innovation and resilient bioeconomies.

Objective

There is a growing interest in utilization of agro-industrial byproducts that are generally discarded in large amounts, mainly due to the growing concerns related to the environmental factors and sustainability issues. Brewers’ spent grain (BSG) is a regional byproduct of Ireland which is produced during brewing of beer. BSG is an underutilized protein and fibre source and BSG-fibres/proteins are still required to be well profiled and their respective functional properties should be defined and improved for novel food applications. One of the best ways to benefit such underutilized materials is the production of composite functional extruded products such as plant based meat alternatives (PBMAs). In this project, a BSG-based meat alternative will be produced by the combination of BSG fibres and other suitable carbohydrate sources. Firstly, BSG will be pre-treated by dry ball milling to mechanically fragment the fibres and improve the functional properties of proteins such as solubility, water holding capacity and emulsification activity. Physico-chemical, structural and molecular characterization of BSG proteins will also be covered via multiple analyses including SDS-PAGE, amino acid profiling, DSC, FTIR spectroscopy, particle size, CLSM and SEM measurements. Then, these milled BSG components will be mixed together with suitable plant-based proteins and carbohydrates to produce a matrix that can be extruded through a twin-screw extruder. Additionally, a beta-carotene loaded oil phase will be introduced into the formulation before extrusion as a pickering emulsion. At the final stage of the project, in vitro protein digestion profiles of the products will also be determined with the latest digestion protocol and instrumentation. In the end, a sustainable PBMA will be produced through green technologies and valorisation of an agricultural waste (BSG) contributing to the upcycling of an important byproduct of brewing industry, in accordance with UN sustainable goals.

Fields of science (EuroSciVoc)

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-TMA-MSCA-PF-EF - HORIZON TMA MSCA Postdoctoral Fellowships - European Fellowships

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Call for proposal

(opens in new window) HORIZON-MSCA-2025-PF

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Coordinator

UNIVERSITY OF LIMERICK
Net EU contribution
€ 252 728,64
Address
NATIONAL TECHNOLOGICAL PARK, PLASSEY
- Limerick
Ireland
Region
Ireland Southern Mid-West
Activity type
Higher or Secondary Education Establishments
Links
Total cost
No data

Partners (1)