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Predictive Maintenance Using Adaptive Domain Deep Transfer Learning: Enhancing Real-Time Fault Identification and Remaining Useful Life Prediction in CNC Machines

Project description

Adaptive domain-deep transfer learning to predict CNC machine use

Computer numerical control (CNC) machines are crucial in manufacturing, but equipment failures lead to costly downtimes. Adapting models to different machines and handling data variability pose challenges. Supported by the Marie Skłodowska-Curie Actions programme, the PreAdapt-CNC project will develop an AI framework using advanced domain-deep transfer learning to predict component failures and assess the remaining useful life of CNC machines in industrial settings. The project will create an IoT framework, compile a fault dataset, develop a fast signal-extraction algorithm and design novel deep-learning models, with real-time testing and validation. The findings can help reduce unplanned downtime and extend equipment lifespan, enhancing European industrial competitiveness.

Objective

CNC machines have become an essential part of manufacturing industries. Unfortunately, unplanned downtime due to equipment
failure causes significant losses and disrupts production. Predictive maintenance using Artificial Intelligence (AI), particularly Deep
Learning (DL), offers a solution by handling complex data, extracting hidden correlations, and predicting failures accurately. However,
DL models often lack adaptability when applied to different machines or environments. Moreover, the complexities introduced by the
dynamic nature of machine operations, data variability, and multiple sensors pose significant challenges to implementing this
approach in real-time. Thus, I propose PreAdapt-CNC, a novel, robust, and adaptive AI framework incorporating adaptive domain
deep transfer learning, capable of accurately predicting component failures and remaining useful life for CNC machines under
industrial challenges. In this project, I will develop an IoT framework, a fault dataset for components, a fast signal and feature
extraction algorithm, novel DL models, and perform real-time testing and validation of the designed framework. My project will have
a significant economic impact by reducing unplanned downtime and increasing equipment lifespan. Furthermore, it aligns with the
EU strategy for the sustainable development goal of “Industry, Innovation, and Infrastructure,” boosting European industrial
competitiveness. For the project, Prof. Dimitrios Chronopoulos, a leading expert in vibration measurement, and failure prognosis at
KU Leuven, is the ideal supervisor. KU Leuven's proven track record in hosting Marie Curie fellows and managing research projects will
provide me with a cooperative environment. PreAdapt-CNC will advance my career through multidisciplinary skills, industrial
exposure, and specialized training. Moreover, I will also build a long-term collaboration network with European institutes, promoting
knowledge exchange, innovation, and future research.

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-TMA-MSCA-PF-EF - HORIZON TMA MSCA Postdoctoral Fellowships - European Fellowships

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Call for proposal

(opens in new window) HORIZON-MSCA-2025-PF

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Coordinator

KATHOLIEKE UNIVERSITEIT LEUVEN
Net EU contribution
€ 216 240,00
Address
OUDE MARKT 13
3000 Leuven
Belgium
Region
Vlaams Gewest Prov. Vlaams-Brabant Arr. Leuven
Activity type
Higher or Secondary Education Establishments
Links
Total cost
No data

Partners (1)