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Holistic processes for the cost-effective and sustainable management of End of Life of Aircraft Composite Structures

Objective

HELACS will be based on i) previous results of end of life aircraft management projects (such as PAMELA or AIMERE), ii) the review of recommendations and standards for aircraft disassembly and aircraft materials recycling (such as the developed for the Aircraft Fleet Recycling Association - AFRA) and iii) the experience and support of the biggest Maintenance, Repair and Overhaul (MRO) entity in Europe, Teruel Airport (PLATA), to implement a cost-competitive and energy efficient solution for dismantling and recycling Carbon Fibre Reinforced Polymer (CFRP) components.
To do this, stakeholders of multiple areas of the aircraft designing, manufacturing and recycling value chain will collaborate during the project, through a Responsible Research and Innovation (RRI) approach.
Thanks to this multiactor approach, HELACS will properly include the European Industry necessities when the current dismantling and recycling processes will be improved to properly manage CFRP components, now and in the future, by transferring innovative technologies and systems in two main pillars:
• Flexible and Portable Robotic Platform with machine learning capabilities and dedicated tools for CFRP cutting and debonding
• Recycling and valorisation technologies based on optimised pyrolysis processes for improving carbon fibre recycling yield and sizing formulation for improving carbon fibre functionalities
During HELACS, these processes will be developed, validated and demonstrated in the Teruel airport facilities to improve the recyclability of CFRP components by 40%, increase workforce safety and satisfaction by 70%, allow the value retention of recycled carbon fibres by 85%, reduce the CO2 emissions by 50% and increase the profitability by 30%. Finally, the exploitation and dissemination of HELACS results will mobilise more than 30 € million and generate more than 750 new direct jobs by 2030 by transferring the new dismantling and recycling processes to the European Aeronautic value chain.

Field of science

  • /engineering and technology/civil engineering/transportation engineering/airport engineering
  • /engineering and technology/materials engineering/composites/carbon fiber
  • /engineering and technology/environmental engineering/waste management/waste treatment processes/recycling
  • /engineering and technology/mechanical engineering/vehicle engineering/aerospace engineering/aircraft

Call for proposal

H2020-CS2-CFP11-2020-01
See other projects for this call

Funding Scheme

CS2-IA - Innovation action

Coordinator

FUNDACION AITIIP
Address
Poligono Empresarium, Calle Romero N 12-14
50720 Zaragoza
Spain
Activity type
Research Organisations
EU contribution
€ 973 500

Participants (3)

CONSORCIO AERODROMO AEROPUERTO DE TERUEL
Spain
EU contribution
€ 231 250
Address
Poligono De Tiro 4
44396 Teruel
Activity type
Public bodies (excluding Research Organisations and Secondary or Higher Education Establishments)
CENTRE SCIENTIFIQUE & TECHNIQUE DEL'INDUSTRIE TEXTILE BELGE ASBL
Belgium
EU contribution
€ 308 000
Address
Rue Montoyer 24/2
1000 Bruxelles
Activity type
Research Organisations
ELG CARBON FIBRE LIMITED
United Kingdom
EU contribution
€ 284 025
Address
Cannon Business Park, Gough Road
WV14 8XQ Coseley
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)