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Green cement of the future: CemShale + CemTower

Project description

Groundbreaking cement set to disrupt the industry

The cement industry is responsible for approximately 8 % of global CO2 emissions. The EU-funded CemShale CemTower project is offering an innovative solution – CemGreen’s supplementary cementitious material (SCM), which will help reduce the industry's CO2 emissions. The solution includes CemShale, a process which calcines shale and delivers a high-performing clay mineral-based SCM, and CemTower, a revolutionary piece of equipment for optimised heat treatment of shale material. The solution is set to revolutionise the cement industry, lowering operational costs and aligning with green practices.

Objective

Cement is the most consumed resource after water. Currently more than 4 billion tons of cement is produced every year. Cement production currently contributes 8% of global CO2 emissions. Supplementary cementitious materials (SCMs) are used to supplement cement to reduce carbon footprint of it. Today, the main SCM is fly ash, by-product of coal driven power plants. As these power plants are phased out, fly ash availability is becoming scarce. Cement industry players are already eagerly looking for alternatives.
CemGreen has developed CemShale, a process that calcines shale in granules instead of powder and delivers a high performing clay mineral based SCM. Shale is abundant and often lying unused in many cement plants. In addition, CemGreen developed a game-changing equipment for optimised heat treatment of shale granule material, vertically integrating three separate equipment in conventional cement production: the preheater, kiln and cooler, allowing for heat treatment within narrow limits and significantly reducing operational costs.
Cemshale offers high cement substitution rates, while CemTower Capex is a fraction of cement production Capex. Cemshale will provide cement producers SCM supply chain flexibility, significant cost savings and possibility to meet CO2 emissions lowering targets.
Full implementation of our solution has the potential to lower worldwide CO2 emissions by 4.81%. CemShale has global potential to become the state-of-the-art SCM and CemTower the state-of-the art product equipment thereof.
CemGreen has filed patent applications on CemShale and CemTower. The project will place CemShale in the forefront of new SCMs, having an extremely high global potential of €63 Bn and creating ~650+ new jobs already within 5 years of commercialisation.

Fields of science (EuroSciVoc)

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Keywords

Project’s keywords as indicated by the project coordinator. Not to be confused with the EuroSciVoc taxonomy (Fields of science)

Programme(s)

Multi-annual funding programmes that define the EU’s priorities for research and innovation.

Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-2 - SME instrument phase 2

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-EIC-SMEInst-2018-2020

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Coordinator

CEMGREEN APS
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 517 699,00
Address
STRANDPARKEN 32
4000 Roskilde
Denmark

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Danmark Sjælland Østsjælland
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 2 168 142,36
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