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CORDIS - Resultados de investigaciones de la UE
CORDIS

Additive Manufacturing of Amorphous Metals for Soft Magnetics

CORDIS proporciona enlaces a los documentos públicos y las publicaciones de los proyectos de los programas marco HORIZONTE.

Los enlaces a los documentos y las publicaciones de los proyectos del Séptimo Programa Marco, así como los enlaces a algunos tipos de resultados específicos, como conjuntos de datos y «software», se obtienen dinámicamente de OpenAIRE .

Resultado final

2nd Report of electromagnetic properties of developed alloys, including magnetic properties vs. processing method assessment (se abrirá en una nueva ventana)

The 2nd report on electromagnetic properties of developed and refined alloys describes (i) the interim results of electrical resistivity properties of powders, melt-spun ribbons, as-cast specimens and additive manufactured parts, (ii) the interim results of the experimental studies of the basic and advanced magnetic parameters of the same materials listed in part (i), and (iii) the interim evaluation study of the relationship between magnetic properties-alloy variation-processing method.

2nd Report on alloying technology development (se abrirá en una nueva ventana)

The 2nd and final report of alloying technology development describes (i) the finally optimized processing techniques developed at the laboratory-scale for the preparation of master alloys (pre-alloying), amorphous melt-spun ribbons, and as-cast bulk metallic glasses, and (ii) the results of the study of the influence of raw elements purity for the preparation of the materials listed in point (i).

1st Report on the relationship between SLM processing, micro/structure and materials properties of simple geometry specimens (se abrirá en una nueva ventana)

The 1st report on the relationship between selective laser melting SLM processing microstructure structure and macroscopic materials properties of simple geometry specimens is based on the combined consortium results of i structural and microstructural studies ii thermal analyses iii electromagnetic studies iv macromicromechanical testing

1st Report of guidelines for new standards for magnetic testing (se abrirá en una nueva ventana)

The 1st report on guidelines for new standards for magnetic testing describes the activities carried out to generate guidelines for new standard testing of magnetic core performance of motor soft magnetic components produced by additive manufacturing of amorphous metals.

1st Report on TPF studies and materials properties (se abrirá en una nueva ventana)

The 1st report on thermoplastic forming TPF studies and materials properties summarises the firstyear results of i TPFability of amorphous powder and ascast metallic glasses and ii mechanical testing of the first sets of TPF specimens

2nd Report on TPF studies and materials properties (se abrirá en una nueva ventana)

The 2nd and last report on thermoplastic forming (TPF) studies and materials properties consists of a summary of the study of the TPF ability using amorphous samples in form of powders, as-cast and additive manufactured samples.

1st Report on physical properties of developed alloys (se abrirá en una nueva ventana)

The 1st report on physical properties of developed alloys in ascast conditions describes the firstyear results in terms of their i structural and microstructural properties ii thermal properties iii mechanical properties and iv electromagnetic properties

2nd Report on prototype magnetic performance using IEC standards (se abrirá en una nueva ventana)

The 2nd report on prototype magnetic performance using IEC standards describes (i) the interim results of magnetic core performance testing of complex parts, and (ii) interim results on the energy efficiency reliability and sustainability study.

1st Report on alloying technology development (se abrirá en una nueva ventana)

The 1st report of alloying technology development describes i the processing techniques developed at the laboratoryscale for the preparation of masteralloys prealloying meltspinning and casting and ii the first results from the study of the influence of purity of raw elements to the processing ability

1st Report of electromagnetic properties of developed alloys, including magnetic properties vs. processing method assessment (se abrirá en una nueva ventana)

The 1st report on electromagnetic properties of first year developed alloys describes i the results of electrical resistivity properties of powders meltspun ribbons ascast specimens and additive manufactured specimens ii the results of measurements of the basic and advanced magnetic parameters of the same materials listed in part i and iii a first evaluation of magnetic properties versus alloy variation versus processing method

1st Report on processing protocols for powder production & powder properties (se abrirá en una nueva ventana)

The 1st report on processing protocols for powder production and powder properties summarises i the firstyear activities to optimize gas atomisation protocols for powder batches sizes of max 5 Kg and ii the firstyear powder characterisation results in terms of size shape apparent density and flowability

2nd Report on the relationship between SLM processing, micro/structure and materials properties of simple geometry specimens (se abrirá en una nueva ventana)

2nd report on the relationship between selective laser melting (SLM) processing, micro/structure and materials properties of simple geometry specimens based on consortium results of (i) structural and microstructural studies, (ii) thermal analyses, (iii) electromagnetic studies, and (iv) macro/micro-mechanical testing. This report will provide a first comprehensive experimental assessment of the relationship between SLM processing and intrinsic materials properties, which fulfils Milestone 3.

2nd Report on processing protocols for powder production and powder properties (se abrirá en una nueva ventana)

The 2nd and last report on processing protocols for powder production and powder properties of batches up to 5Kg summarises the (i) powder production activities, and (ii) powder characterisation results in terms of size, shape, apparent density and flowability.

1st Documentation of machine performances (se abrirá en una nueva ventana)

Each completed electric machine involvingAMamorphous SMM components will be investigated with respect to its performance and efficiency using available motor test stands The documentation of machine performances should support the comparison with electric machines based on conventional SMM components and emphasize any improvements such asincreasedefficiency

Report on properties of small batches of powders produced via different techniques (se abrirá en una nueva ventana)

Summary of properties of small batches of powders produced via different techniques that will include different heat sources i) induction, ii) plasma. Comparison of the powders according to requirements and suitability for Additive Manufacturing

2nd Documentation of machine performances (se abrirá en una nueva ventana)

An update of D7.4 including new performance tests and documenting new designs.

Electric machine prototypes with AM soft-magnetic components (se abrirá en una nueva ventana)

A brief documentation with text and photos will accompany each completed electric machine prototype

Website and Project Logo (se abrirá en una nueva ventana)

Proof of website creation and project logo set up by the project coordinator to act as a hub for the network with open access sections in order to raise awareness and to communicate important results and achievements

Publicaciones

Performance Comparison of Conventional and Amorphous AM-Built PMSM (se abrirá en una nueva ventana)

Autores: Klein Carsten, Thorsson Lena, May Christopher, Nienhaus Matthias
Publicado en: 2024 International Conference on Electrical Machines (ICEM), 2024, ISSN 2473-2087
Editor: IEEE
DOI: 10.22028/D291-44667

Performance Comparison of Conventional and Amorphous AM-Built PMSM (se abrirá en una nueva ventana)

Autores: Klein Carsten, Thorsson Lena, May Christopher, Nienhaus Matthias
Publicado en: 2024 International Conference on Electrical Machines (ICEM), 2024, ISSN 2473-2087
Editor: IEEE
DOI: 10.1109/ICEM60801.2024.10700548

Laser powder bed fusion of a nanocrystalline Finemet Fe-based alloy for soft magnetic applications (se abrirá en una nueva ventana)

Autores: S. Sadanand, M. Rodríguez-Sánchez, A. Ghavimi, R. Busch, P. Sharangi, P. M. Tiberto, E. Ferrara, G. Barrera, L. Thorsson, H. J. Wachter, I. Gallino, M. T. Pérez-Prado
Publicado en: Journal of Laser Applications, Edición 36, 2024, ISSN 1042-346X
Editor: Laser Institute of America
DOI: 10.22028/D291-44532

Selective laser melting of a Fe-Si-Cr-B-C-based complex-shaped amorphous soft-magnetic electric motor rotor with record dimensions (se abrirá en una nueva ventana)

Autores: Lena Thorsson, Mattias Unosson, María Teresa Pérez-Prado, Xueze Jin, Paola Tiberto, Gabriele Barrera, Bastian Adam, Nico Neuber, Amirhossein Ghavimi, Maximilian Frey, Ralf Busch, Isabella Gallino
Publicado en: Materials & Design, Edición 215, 2022, ISSN 0264-1275
Editor: Elsevier BV
DOI: 10.22028/D291-38103

Relating laser powder bed fusion process parameters to (micro)structure and to soft magnetic behaviour in a Fe-based bulk metallic glass (se abrirá en una nueva ventana)

Autores: M. Rodríguez-Sánchez, S. Sadanand, A. Ghavimi, R. Busch, P. Tiberto, E. Ferrara, G. Barrera, L. Thorsson, H.J. Wachter, I. Gallino, M.T. Pérez-Prado
Publicado en: Materialia, Edición 35, 2024, ISSN 2589-1529
Editor: Elsevier B.V
DOI: 10.22028/D291-44534

Magnetic Performance of Eddy Current Suppressing Structures in Additive Manufacturing (se abrirá en una nueva ventana)

Autores: Carsten Klein; Christopher May; Matthias Nienhaus
Publicado en: Actuators, Edición 13, 2024, ISSN 2076-0825
Editor: Actuators
DOI: 10.22028/D291-41820

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