New Generation of Electrical Machines Enabled by Additive Manufacturing

Project Information

EMByAM

Grant agreement ID: 101073250

DOI

10.3030/101073250

Project closed

EC signature date 12 July 2022

Start date 1 September 2022

End date 31 August 2026

Funded under

• Marie Skłodowska-Curie Actions (MSCA)

Total cost

No data

EU contribution

€ 1 520 395,20

Coordinated by

GOTTFRIED WILHELM LEIBNIZ UNIVERSITAET HANNOVER
Germany

CORDIS provides links to public deliverables and publications of HORIZON projects.

Links to deliverables and publications from FP7 projects, as well as links to some specific result types such as dataset and software, are dynamically retrieved from OpenAIRE .

Deliverables

Other (4)

Communication Toolkit
Prototyped structures to study the characteristics of AM materials
Detailed planning of all training events
Dissemination of project results and outreach activities

Documents, reports (1)

Report on manufacturing requirements for spatial magnets

Websites, patent fillings, videos etc. (2)

Website for internal collaboration and public website
Audio-visual material

Publications

Conference proceedings (11)

A Review on Properties of 3D Printed Magnetic Cores for Electrical Machines: Additive Manufacturing Methods and Materials

Author(s): Akbar Mohammadi Ajamloo, Mohamed N. Ibrahim, Peter Sergeant
Published in: 2024 International Conference on Electrical Machines (ICEM), 2024
Publisher: IEEE
DOI: 10.15488/18028

Triply Periodic Minimal Surfaces Structure for Efficient Heat Dissipation in Motor Housings: A Convective Potential Analysis

Author(s): Shaheer Ul Hassan, Mazahir Hussain Shah, Pavel Gruber, Miroslav Chomat
Published in: 2024 International Conference on Electrical Machines (ICEM), 2024
Publisher: IEEE
DOI: 10.15488/18029

A Comprehensive Investigation of Low-Cost Permanent Magnet Machines with Ferrite Magnets and Enhanced Magnetic Loading

Author(s): Akbar Mohammadi Ajamloo, Frederik Desmet, Peter Sergeant, Mohamed N. Ibrahim
Published in: 2025 28th International Conference on Electrical Machines and Systems (ICEMS), 2026
Publisher: IEEE
DOI: 10.23919/ICEMS66262.2025.11317286

Reducing AC Joule Losses in Hairpin Windings of Electric Machines: Strategies for Minimizing Losses Due to Radial and Tangential Flux

Author(s): Yitbarek Bekele, Olga Korolova, Andreas Biebighäuser, Siddique Akbar, Amir Ebrahimi, Bernd Ponick
Published in: 2025 IEEE Energy Conversion Conference Congress and Exposition (ECCE), 2025
Publisher: IEEE
DOI: 10.1109/ECCE58356.2025.11260271

Multi-Material Topology Optimization for IPM Machine with Efficient Rare-Earth PM Utilization

Author(s): Mohamed Reda Mahmoud, Mohamed N. Ibrahim, Peter Sergeant
Published in: IECON 2025 – 51st Annual Conference of the IEEE Industrial Electronics Society, 2025
Publisher: IEEE
DOI: 10.1109/IECON58223.2025.11221327

Performance Analysis of High Power Density Propulsion Motors Under Various PWM Strategies

Author(s): Hadish Habte Tesfamikael, Mostafa Ahmadi Darmani, Mukhammed Murataliyev, Meiqi Wang, Chris Gerada, Michele Degano
Published in: 2025 IEEE Energy Conversion Conference Congress and Exposition (ECCE), 2025
Publisher: IEEE
DOI: 10.1109/ECCE58356.2025.11260212

Topology Optimization for a Magnetic Actuator Using Different Gradient-Based Solvers

Author(s): Mohamed Reda Mahmoud, Mohamed N. Ibrahim, Peter Sergeant
Published in: 2025 Joint MMM-Intermag Conference (INTERMAG), 2025
Publisher: IEEE
DOI: 10.1109/INTERMAG49787.2025.11087787

Optimisation of Additively Manufactured Hairpin Windings for High Power Density Traction Motors

Author(s): Hadish Habte Tesfamikael, Riccardo Notari, Mukhammed Murataliyev, Meiqi Wang, Chris Gerada, Michele Degano
Published in: 2025 IEEE International Electric Machines & Drives Conference (IEMDC), 2025, ISSN 2994-2950
Publisher: IEEE
DOI: 10.34657/18299

Enhanced Design and Electromagnetic Analysis of Synchronous Reluctance Machines Using Multi-Material Additive Manufacturing

Author(s): Siddique Akbar, Yitbarek Tedla Bekele, Amir Ebrahimi, Bernd Ponick
Published in: 2025 IEEE International Electric Machines & Drives Conference (IEMDC), 2026
Publisher: IEEE
DOI: 10.1109/IEMDC60492.2025.11061042

Reimagining Hairpin Windings: 3D Transposition through Additive Manufacturing

Author(s): Yitbarek Bekele, Olga Korolova, Andreas Biebighäuser, Amir Ebrahimi, Bernd Ponick
Published in: 2026 International Power Electronics Conference (IPEC-Nagasaki 2026 - ECCE Asia), 2026
Publisher: IEEE
DOI: 10.23919/IPEC-NAGASAKI2026-EC64663.2026.11597360

Topology Optimization for Enhancing Electric Machine Performance: A Review

Author(s): Mohamed Reda Mahmoud, Mohamed N. Ibrahim, Peter Sergeant
Published in: 2024 International Conference on Electrical Machines (ICEM), 2024
Publisher: IEEE
DOI: 10.15488/18036

Peer reviewed articles (13)

Design for Recycling: Prototyping a Rib-less Interior Permanent Magnet Rotor with Enhanced Disassembly

Author(s): Akbar Mohammadi Ajamloo, Vincent Van de Peer, Mohamed N. Ibrahim, Peter Sergeant
Published in: IEEE Transactions on Magnetics, 2026, ISSN 0018-9464
Publisher: Institute of Electrical and Electronics Engineers (IEEE)
DOI: 10.1109/TMAG.2026.3696122

Additively Manufactured Spoke-Type Permanent Magnet Rotors: Solutions to Multidisciplinary Design Challenges and Comparison With Traditional Design

Author(s): Akbar Mohammadi Ajamloo, Hans Tiismus, Ants Kallaste, Mohamed N. Ibrahim, Peter Sergeant
Published in: IEEE Transactions on Energy Conversion, Issue 41, 2026, ISSN 0885-8969
Publisher: Institute of Electrical and Electronics Engineers (IEEE)
DOI: 10.1109/TEC.2025.3619827

Principle of Torque-Axis Alignment in New Asymmetric PM Synchronous Reluctance Machines: Toward Less-Rare-Earth PM Machines

Author(s): Akbar Mohammadi Ajamloo; Aghil Ghaheri; Mohamed N. Ibrahim; Peter Sergeant
Published in: IEEE Transactions on Transportation Electrification, 2025, ISSN 2332-7782
Publisher: IEEE
DOI: 10.34657/18253

Evaluating density-based topology optimization using different material interpolation schemes: Magnetic actuator design case study

Author(s): Mohamed Reda Mahmoud, Mohamed N. Ibrahim, Peter Sergeant
Published in: Journal of Magnetism and Magnetic Materials, Issue 636, 2025, ISSN 0304-8853
Publisher: Elsevier BV
DOI: 10.1016/J.JMMM.2025.173646

Design, Modelling and Optimization of a High Power Density Axial Flux SRM with Reduced Torque Ripple for Electric Vehicles

Author(s): Akbar Mohammadi Ajamloo, Mohamed N. Ibrahim, Peter Sergeant
Published in: Machines, Issue 11, 2025, ISSN 2075-1702
Publisher: MDPI AG
DOI: 10.3390/MACHINES11070759

A New Hybrid Permanent Magnet-Assisted Synchronous Reluctance Motor with Efficient Utilization of Rare-Earth Permanent Magnets

Author(s): Akbar Mohammadi Ajamloo, Aghil Ghaheri, Mohamed N. Ibrahim, Peter Sergeant
Published in: IEEE Transactions on Energy Conversion, 2024, ISSN 0885-8969
Publisher: Institute of Electrical and Electronics Engineers (IEEE)
DOI: 10.15488/18241

Novel Asymmetric IPM Rotor Design Using Cascaded Multiphysics Topology Optimization

Author(s): Mohamed Reda Mahmoud, Mohamed N. Ibrahim, Peter Sergeant
Published in: CES Transactions on Electrical Machines and Systems, Issue 10, 2026, ISSN 2096-3564
Publisher: Institute of Electrical and Electronics Engineers (IEEE)
DOI: 10.30941/CESTEMS.2026.00018

Design Considerations of a New IPM Rotor With Efficient Utilization of PMs Enabled by Additive Manufacturing

Author(s): Akbar Mohammadi Ajamloo, Mohamed N. Ibrahim, Peter Sergeant
Published in: IEEE Access, Issue 12, 2024, ISSN 2169-3536
Publisher: Institute of Electrical and Electronics Engineers (IEEE)
DOI: 10.34657/17957

Investigation of Different Pole Configurations in New Asymmetric Permanent Magnet Synchronous Reluctance Machines

Author(s): Akbar Mohammadi Ajamloo, Aghil Ghaheri, Mohamed N. Ibrahim, Peter Sergeant
Published in: IEEE Transactions on Magnetics, 2025, ISSN 0018-9464
Publisher: Institute of Electrical and Electronics Engineers (IEEE)
DOI: 10.34657/18286

Properties of Additively Manufactured Soft and Hard Magnetic Cores for Electrical Machines: Methods and Materials − A Review

Author(s): Akbar Mohammadi Ajamloo, Mohamed N. Ibrahim, Peter Sergeant
Published in: IEEE Transactions on Industry Applications, 2025, ISSN 0093-9994
Publisher: Institute of Electrical and Electronics Engineers (IEEE)
DOI: 10.34657/18289

Loss Characterization of Additively Manufactured Windings for Aerospace Propulsion Motors

Author(s): Hadish Habte Tesfamikael, Mostafa Ahmadi Darmani, Mukhammed Murataliyev, Richard J. M. Hague, Chris Gerada, Michele Degano
Published in: IEEE Transactions on Transportation Electrification, Issue 12, 2026, ISSN 2332-7782
Publisher: Institute of Electrical and Electronics Engineers (IEEE)
DOI: 10.1109/TTE.2026.3683253

Static eccentricity effect on no-load performance of FSCW PM machines with series and parallel windings

Author(s): A. M. Ajamloo, M. N. Ibrahim, P. Sergeant
Published in: IET Conference Proceedings, Issue 2023, 2024, ISSN 2732-4494
Publisher: Institution of Engineering and Technology (IET)
DOI: 10.1049/ICP.2023.2013

Design for Recycling: Prototyping a Rib-Less Interior Permanent Magnet Rotor With Enhanced Disassembly

Author(s): Akbar Mohammadi Ajamloo, Vincent Van de Peer, Mohamed N. Ibrahim, Peter Sergeant
Published in: IEEE Transactions on Magnetics, Issue 62, 2026, ISSN 0018-9464
Publisher: Institute of Electrical and Electronics Engineers (IEEE)
DOI: 10.1109/TMAG.2026.3696122