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Cradle-to-Cradle Design of Photovoltaic Modules

Project description

Shining a light on green engineering for recyclable photovoltaics

Photovoltaic modules are currently facing challenges in their recycling due to their design, leading to recycled materials of inferior quality and to durability issues. The separability of materials within the module is a primary concern. To achieve economic viability in recycling, high throughput and material quality retention are essential. Material choice and interface design play a critical role in the recycling process. Funded by the European Research Council, the C2C-PV project will develop the first photovoltaic module with full cradle-to-cradle recyclability. The project will apply the principles of green engineering and techno-economics to create a photovoltaic module with minimal environmental impact over multiple generations and economic viability.

Objective

The project cradle-to-cradle design of photovoltaic modules (C2C-PV) will design and build the first photovoltaic module with full cradle-to-cradle (C2C) recyclability. Achieving this goal requires a radically new design framework. Today’s photovoltaic modules were not designed for recycling, resulting in a recycling process that is slow and delivers materials of inferior quality. In contrast, C2C-PV will apply the principles of green engineering and techno-economics to create a photovoltaic module with minimal environmental impact over multiple generations and economic viability. Unique to this project is the design of a complex opto-electronic device from scratch according to these principles.
The scientific challenge of this proposal is to reconcile durability and separability. Current photovoltaic modules follow a “design for immortality” approach, monolithically integrating solar cells in a module to minimize exposure to the environment. This approach pits durability against separability and is the root cause of all challenges in current photovoltaic module recycling. Highly adhesive interfaces make a clean separation of components slow and challenging at best, and often infeasible. Yet, high throughput and retention of material quality are essential for the economic viability of recycling.
The key to resolving this challenge lies in the choice of materials and the design of interfaces. Following the design principles of C2C, the project C2C-PV will only use materials that can be produced and processed in a close-loop manner, avoid toxicity and scarcity, and are material- energy- and capital efficient. Interface design will focus on eliminating unnecessary adhesion and equip all necessary sealing with a mechanism for separation. Perovskite solar cells and photovoltaic modules will serve as a vehicle for demonstrating multigenerational close-loop recyclability. Tracking material-, energy- and capital flow over multiple generations will allow quantifying and op

Host institution

FORSCHUNGSZENTRUM JULICH GMBH
Net EU contribution
€ 1 962 404,00
Address
WILHELM JOHNEN STRASSE
52428 Julich
Germany

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Region
Nordrhein-Westfalen Köln Düren
Activity type
Research Organisations
Links
Total cost
€ 1 962 404,00

Beneficiaries (1)