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Substitution of fossil Combustion in Industrial high-Temperature processes by ADvanced ELectrical heating technologies

Project description

From emission-intensive combustion processes to smart electrification

Addressing global warming requires a reduction in CO2 emissions. This is challenging for energy-intensive industries, such as process and production, which account for one-third of total energy consumption. Intelligent electrification becomes crucial for powering all operational processes, enabling the substitution of emissions-intensive technologies with renewable electricity, and rendering processes completely emission-free. The EU-funded CITADEL project aims to replace fossil fuel-based combustion processes with electric technologies. It concentrates on specific use cases, including the production of refractory bricks, glass, and copper wires, as well as preheating processes in steel production and concrete recycling. CITADEL involves the construction of demonstration plants located close to the processes, the simulation of challenges using numerical models, and risk assessments.

Objective

Effectively combating global warming requires a significant reduction in CO2 emissions. This poses enormous challenges, especially for the energy-intensive process and production industry, as this industry accounts for one third of total energy consumption. What is needed is intelligent electrification across all operational processes. Electrification has such a large potential impact on decarbonisation because it allows clean, renewable electricity to power processes that previously used emissions-intensive technologies (such as gas burners). This means that a process that previously produced high emissions can become absolutely emission-free when powered by renewable energy.
The aim of the CITADEL project is to substitute fossil combustion processes with innovative electric technologies, such as electric resistance heating, microwave heating and plasma heating. Five use cases are considered, targeting the production of refractory bricks, glass and copper wires, preheating processes in steel production and the recycling of concrete. For these specific applications, appropriate demonstration plants have to be designed, built, tested close to the process and validated. This is supported by corresponding activities to provide suitable high-temperature materials and tools for instrumentation and effective process control. Challenges regarding a stable energy supply, electrical and thermal load management or intelligent energy management are simulated by means of numerical models. This includes corresponding risk assessments, e.g. with regard to possible time constraints in terms of a continuous power supply and the consequences of supply fluctuations for process safety. All demonstration cases will be evaluated by a life cycle analysis and with regard to the effectiveness in the reduction of greenhouse gases. The impact of the technical solutions developed here for the process industry will be assessed and strategies for scale-up and deployment will be elaborated.

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Coordinator

HELMHOLTZ-ZENTRUM DRESDEN-ROSSENDORF EV
Net EU contribution
€ 1 687 625,00
Address
BAUTZNER LANDSTRASSE 400
01328 Dresden
Germany

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Region
Sachsen Dresden Dresden, Kreisfreie Stadt
Activity type
Research Organisations
Links
Total cost
€ 1 687 625,00

Participants (13)