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NEXT-GEN OF SUSTAINABLE BIOBASED CHEMICAL PLATFORMS AND POLYMERS: ENHANCING SUSTAINABILITY IN EUROPEAN INDUSTRY

Project description

Eco-friendly, cost-efficient polymers from forest resources

Producing sustainable materials that perform well and are economically viable is critical for reducing reliance on fossil-based chemicals. The EU-funded NEXT-STEP project aims to develop a new bio-based chemical platform centred on 3-methyl-δ-valerolactone (3MdVL), together with related platform molecules α-methylene-δ-valerolactone (aMVL) and 3-methyl-1,5-pentanediol (3MPD), derived from sugars sourced from sustainably managed forests. This platform will enhance the sustainability and recyclability of polyurethane products and expand applications for polylactic acid copolymers. 3MPD can also be used as a biobased polyol component in traditional polyurethane and other plastic production processes. NEXT-STEP will demonstrate applications in shoe outsoles, recyclable foams and insulation materials, and five additional applications will be selected with the polymer industry.

Objective

Successfully scaling up the sustainable and biodegradable materials is essential for the future growth of European industry. To compete with well-established fossil-based chemicals, biobased alternatives need to solve the triple equation of environmental, safe, economic and societal performance. At the same time it must be economically viable on an industrial scale and possess properties akin or superior to existing petroleum-derived analogues. Few biobased polymers have met this challenge.
NEXT-STEP will build on the H2020 BioCatPolymers project to demonstrate a sustainable, safe and economically viable production process for a new chemical platform with large scale applications, notably in the bio-based polymer market. NEXT-STEP will use Harwdood sugars produced from sustainably managed forest at the flagship plant of the project partner Fibenol. NEXT-STEP has defined ambitious KPIs for its process regarding its economic performances as well as its Biomass and Energy efficiency.
The new chemical platform, the 3-methyl-d-valerolactone (3MdVL) will improve the sustainability and recyclability of polyurethane (PU) products and unlock new engineering plastic applications for Polylactic acid (PLA) co-polymers. Together with its derivate 3-methyl 1,5-pentanediol (3MPD), the 3MdvL can also be used as a biobased polyol component in the traditional PU and other plastic production processes.
NEXT-STEP will demonstrate the applicability of its chemical platform by demonstrating its use as a feedstock for the production of (i) Polylactic acid (PLA) co-polymers for shoe outsole, and of (ii) recyclable Non Isocyanate Polyurethane foams for shoe mid-sole and insulation materials applications. Five other applications will be selected for demonstration together with the polymer industry during the project.

Fields of science (EuroSciVoc)

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-JU-IA - HORIZON JU Innovation Actions

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Call for proposal

(opens in new window) HORIZON-JU-CBE-2023

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Coordinator

AIMPLAS - ASOCIACION DE INVESTIGACION DE MATERIALES PLASTICOS Y CONEXAS
Net EU contribution
€ 620 280,00
Address
VALENCIA PARC TECHNOLOGIC CALLE GUSTAVE EIFFEL 4
46980 Paterna
Spain
SME
Yes
Region
Este Comunitat Valenciana Valencia/València
Activity type
Research Organisations
Links
Total cost
€ 620 280,00

Participants (10)

Partners (1)