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Valorisation and Eco-Design of Post-Consumer Wood Waste into Sustainable Bio-Based Products

Project description

Turning low-value materials into high-performance products

Wood that has been painted or glued is considered low-value and contaminated because of its chemical treatment. But it can still have a future, thanks to the EU-funded WoodVALOR project. Specifically, the project aims to convert this wood into sustainable feedstock. Through advanced decontamination and fractionation, the project converts wood cellulose into acrylic acid and hemicellulose into bio-based binders for coatings. Even lignin is repurposed into phenolic compounds, while process residues become biochar for soil bioremediation. To achieve this transformation, it will use advanced decontamination and fractionation methods alongside traditional pulping processes. Overall, the project’s goal is to ensure that chemical-treated wood is no longer a burden but a valuable resource.

Objective

WoodVALOR adopts a circular approach by using contaminated wood as a sustainable feedstock to produce paints, coatings, and biochar, showcasing innovative waste valorization. The process converts low-value material into high-performance products while contributing to environmental restoration. The project compares advanced decontamination and fractionation methods with traditional pulping processes.
Acrylic acid is produced from the wood's cellulose fraction through the lactic acid route, while fatty acids are obtained via yeast fermentation, ensuring resource efficiency and aligning with circular economy principles. The hemicellulose fraction is transformed into bio-based binders for coatings, reducing reliance on petroleum-derived alternatives. These binders are made more hydrophobic and durable by grafting acrylic acid and fatty acids onto the hemicellulose, enhancing water resistance and longevity. Lignin, often considered a byproduct, is repurposed to produce phenolics, which are grafted onto hemicellulose to further improve the coatings' properties. These coatings are then applied to wood surfaces, creating a closed-loop system where contaminated wood becomes protective material for other wood products.
Biochar, produced from process residues, serves two functions. It is used for bioremediation of contaminated soils and in mineral recovery from contaminated wood. The recovered minerals can be reintegrated into coatings, closing another resource loop.
By converting contaminated wood into materials that protect wood surfaces and treat soils, WoodVALOR highlights circularity. This approach minimizes waste, promotes resource recovery, and supports environmental health and material efficiency, contributing to a more sustainable EU industry and addressing the major challenges associated with contaminated wood waste.

Fields of science (EuroSciVoc)

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-JU-RIA - HORIZON JU Research and Innovation Actions

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Call for proposal

(opens in new window) HORIZON-JU-CBE-2024

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Coordinator

LINQ CONSULTING AND MANAGEMENT LTD
Net EU contribution
€ 245 192,50
Address
10 MAYPOLE ROAD
RH19 1GZ EAST GRINSTEAD
United Kingdom
Region
South East (England) Surrey, East and West Sussex West Sussex (North East)
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost
€ 245 192,50

Participants (10)