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Understanding degradation mechanisms of metallic materials in extreme environments using element-resolved electrochemistry

Project description

Building safer, smarter materials for nuclear energy

Nuclear energy remains one of the most reliable and low-carbon power sources, providing nearly 20 % of electricity. However, as Europe’s nuclear fleet ages, understanding how reactor materials degrade is becoming increasingly urgent. The ERC-funded URANUS project aims to develop an element-resolved electrochemistry setup to study how each alloying element behaves in harsh environments such as concentrated nitric acid and molten salts. The database will power AI-driven materials design, helping engineers create stronger, longer-lasting reactor components and ensuring nuclear energy remains a stable pillar of Europe’s clean-energy future.

Objective

Evaluating and fabricating sustainable materials for the energy sector is crucial in addressing the current energy crisis and climate change. Despite safety and sustainability concerns, especially as the early generations of nuclear power plants (NPP) near the end of their operational lifespans, NPPs produce almost one-fifth of the world’s electrical energy. However, controlling material degradation and reprocessing issues in NPPs remains surprisingly understudied due to the extreme operating conditions. Up to 95% of uranium from spent nuclear fuel can be recycled through reprocessing in concentrated nitric acid at temperatures exceeding 100°C, although the underlying mechanisms and the role of alloying elements in the fuel container are not yet well understood.
Electrochemical methods have been applied in these extreme electrolytes to investigate materials degradation mechanisms providing in situ global responses. However, these methods are limited as they rely on assumptions developed in aqueous media and do not provide direct, element-specific information, necessitating complementary ex situ surface characterizations. To bridge the gap, the URANUS project will develop a novel element-resolved electrochemistry setup for extreme electrolytes, leveraging the unique expertise of the PI in this field.
Element-by-element degradation mechanisms of metallic materials in concentrated nitric acid will be elucidated for the first time, tracking the fate of each alloying element. Other non-aqueous electrolytes including molten salt systems will also be investigated with this approach. This will open new avenues for controlling the corrosion of materials in the energy sector. The unique element-resolved database generated from this project will serve as input parameters for training machine learning models aimed at efficiently discovering optimal alloys in specific environments, thereby reducing the consumption of raw and scarce materials during the materials design process.

Fields of science (EuroSciVoc)

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-ERC - HORIZON ERC Grants

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Call for proposal

(opens in new window) ERC-2025-STG

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Host institution

SORBONNE UNIVERSITE
Net EU contribution
€ 891 010,00
Address
21 RUE DE L'ECOLE DE MEDECINE
75006 Paris
France
Region
Ile-de-France Ile-de-France Paris
Activity type
Higher or Secondary Education Establishments
Links
Total cost
€ 1 499 760,00

Beneficiaries (2)