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MARINER Partnership – Validation and Demonstration of a Reliable, Efficient, Scalable, and Low-Cost PEM Fuel Cell System

Project description

Scaling fuel cell technology for clear marine engines

To successfully decarbonise global shipping, zero-emission propulsion must become a rational business choice rather than just a research and experimental pilot. This requires addressing key commercial barriers related to system cost, efficiency and lifetime when compared to diesel and batteries. The EU-funded MARINER project plans to develop a modular, 1-MW proton exchange membrane fuel cell system. The proposed design targets a cost below EUR 1 200 per kW and over 55 % net efficiency. The resulting prototype will undergo 1 000 hours of real-world environmental testing and accelerated stress tests. Simulations will be carried out to extend its operational lifespan to 80 000 hours. MARINER targets a viable powertrain that will help European manufacturers confidently adopt green shipping.

Objective

MARINER will develop and validate a modular, scalable 1 MW Proton Exchange Membrane (PEM) fuel cell system specifically designed for maritime applications, directly addressing key barriers to decarbonizing shipping. Aligned with the CH-JU’s objectives, the project targets critical cost, efficiency, and lifetime performance breakthroughs. MARINER will :
1. Design a modular multi stack architecture that follows the open StaSHH interface, integrates shared balance of plant, fault tolerant power electronics and hydrogen efficient recirculation, and meets < 1 200 €/kW CAPEX and ≥ 55 % (LHV) net efficiency targets.
2. Assemble and validate a 200 kW prototype, then scale to a containerised 1 MW demonstrator, undergoing 1 000 h endurance under moist, salty and temperature varied conditions, while a 200 kW module accrues the equivalent of 40 000 h through system level accelerated stress testing.
3. Develop open source digital twins, diagnostics and health conscious control, enabling 100 × faster than real time simulation, predictive maintenance and safe load sharing that extends lifetime towards the 80 000 h 2030 KPI.
4. Quantify total cost of ownership, life cycle impacts and circularity, benchmarked against diesel, LNG and battery alternatives, and publish best practice guidelines, safety procedures and a roadmap to type approval (TRL 9).
5. Engage end users, regulators and parallel EU projects (StaSHH, HyShip, ZEWT, etc.), ensuring harmonised test protocols, feedback to standards and a clear market uptake path for European OEMs and SMEs.
By delivering a marine ready, scalable 1 MW PEMFC building block and the tools and evidence to de risk commercial adoption, MARINER will convert stack level breakthroughs into a deployable, certifiable, economically viable power train family, accelerating the point where zero emission shipping is the rational business choice, not an R&D pilot.

Fields of science (EuroSciVoc)

Keywords

Programme(s)

Topic(s)

Funding Scheme

HORIZON-JU-RIA - HORIZON JU Research and Innovation Actions

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Call for proposal

(opens in new window) HORIZON-JU-CLEANH2-2025

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Coordinator

NORCE RESEARCH AS
Net EU contribution
€ 781 293,76
Address
NYGARDSGATEN 112
5838 BERGEN
Norway
Region
Norge Vestlandet Vestland
Activity type
Research Organisations
Links
Total cost
No data

Participants (12)

Partners (1)