Resource Efficient Production Route for Rare Earth Magnets

Project Information

REProMag

Grant agreement ID: 636881

DOI 10.3030/636881

Project closed

EC signature date 11 November 2014

Start date 1 January 2015

End date 31 December 2017

Funded under

• INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing

Total cost € 5 726 365,00

EU contribution € 5 726 365,00

Coordinated by

OBE OHNMACHT & BAUMGARTNER GMBH & CO KG
Germany

Deliverables

Documents, reports (12)

Health and safety report for the development of the SDS manufacturing route
REProMag Corporate Identity
Final publication
Life Cycle Assessment benchmarking and report for conventional manufacturing
Draft Dissemination and exploitation plan
Life Cycle Assessment benchmarking and report for the SDS manufacturing method
Intermediate and final plan for the use and dissemination of the results

ntermediate and final plan for the use and dissemination of the resultsDate for intermediate plan Month 18Date for final plan Month 36

REProMag web presence strategy report
Training materials
Final environmental and economic report: Considerations and future guidance

Final environmental and economic report Considerations and future guidance

Life Cycle Cost report
Literature review: RE magnets, associated recycling methods and environmental considerations

Literature review RE magnets associated recycling methods and environmental considerations

Demonstrators, pilots, prototypes (3)

Working demonstration: Headphones/mircophones containing transducers which contain magnetic parts produced by the SDS processing route

Working demonstration: Headphones/mircophones containing transducers which contain magnetic parts produced by the SDS processing route (= demonstrator 1-3)

Demonstrator parts RE magnets according to specification
Miniaturised magnet rotors for electrical motors/generators manufactured by the SDS processing route

Miniaturised magnet rotors for electrical motorsgenerators manufactured by the SDS processing route demonstrator 4 and 5

Websites, patent fillings, videos etc. (5)

REProMag 6-monthly newsletters
REProMag project website
REProMag project leaflet

REProMag project leafletLeaflet 1 Month 6Leaflet 2 Month 25

REProMag 3 short videos
Report on Press releases

Publications

Conference proceedings (21)

Properties for PIM Feedstocks Used in Fused Filament Fabrication

Author(s): C. Kukla, I. Duretek, S. Schuschnigg, J. Gonzalez-Gutierrez, C. Holzer
Published in: World PM 2016, Issue 9 October 2016, 2016
Publisher: EPMA European Powder Metallurgy Association

Effect of particle size on the properties of highly-filled polymers for fused filament fabrication

Author(s): Christian Kukla, Joamin Gonzalez-Gutierrez, Ivica Duretek, Stephan Schuschnigg, Clemens Holzer
Published in: AIP Conference Proceedings volume 1914, Issue 2017, 2017, Page(s) 190006
Publisher: AIP Publishing LLC
DOI: 10.1063/1.5016795

Lithographic Additive Manufacturing of Metal-Based Suspensions

Author(s): G. Mitteramskogler, M. Schwentenwein, S. Seisenbacher, C. Burkhardt, O. Weber, C. Gierl-Mayer
Published in: Euro PM2017, Issue 1 October 2017, 2017
Publisher: EPMA European Powder Metallurgy Association

Special Materials and Technologies for Fused Filament Fabrication

Author(s): M. Spörk, J. Gonzalez-Gutierrez, C. Kuklab and S. Schuschnigg, C. Holzer
Published in: PPS-2016 Polymer Processing Society Asia/Australia Conference, Issue 11 October 2016, 2016
Publisher: Polymer Processing Society Asia/Australia Conference

Fused Filament Fabrication (FFF) of PIM Feedstocks

Author(s): C. Kukla, J. Gonzalez-Gutierrez, S. Cano-Cano, S. Hampel, C. Burkhardt, T. Moritz, C. Holzer
Published in: VI Congreso Iberoamericano de Pulvimetalurgia, Issue 7 June 2017, 2017
Publisher: Congreso Iberoamericano de Pulvimetalurgia

Filler Content and Properties of Highly Filled Filaments for Fused Filament Fabrication of Magnets

Author(s): J. Gonzalez-Gutierrez, I. Duretek, C. Holzer, F. Arbeiter, C. Kukla
Published in: ANTEC® 2017, Issue 9 May 2017, 2017
Publisher: SPE ANTEC®

Shaping, debinding and sintering of steel components via fused filament fabrication

Author(s): J. Gonzalez-Gutierrez, D. Godec, C. Kukla, T. Schlauf, C. Burkhardt, C. Holzer
Published in: CIM 2017 Computer Integrated Manufacturing and High Speed Machining, Volume 16, Issue 8 June 2017, 2017, Page(s) 99
Publisher: Croation Association of Production Engineering

The production of magnets by FFF - Fused Filament Fabrication

Author(s): C. Kukla, J. Gonzalez-Gutierrez, C. Burkhardt, O. Weber, C. Holzer
Published in: EuroPM2017, Issue 1 October 2017, 2017, Page(s) 6
Publisher: EPMA European Powder Metallurgy Association

Fused Filament Fabrication (FFF) of 316L Green Parts for the MIM process

Author(s): C. Burkhardt, P. Freigassner, O. Weber, P. Imgrund, S. Hampel
Published in: World PM 2016, Issue 9 October 2016, 2016
Publisher: EPMA European Powder Metallurgy Association

Characterization of bulk rare-earth permanent magnets with complex geometries

Author(s): N. Hillier, M. J. Hall, S. Turner, S. A. C. Harmon, C. C. A. Hoare and H. J. Rossiter
Published in: REPM 2016 - 24th International Workshop on Rare Earth and Future Permanent Magnets and Their Applications, Issue 28 August 2016, 2016, Page(s) P2-31
Publisher: REPM 2016

Metal Injection Moulding of NdFeB based on Recycled Powders

Author(s): C. Burkhardt, P. Imgrund, O. Weber, T. Schlauf, K. Pischang, J. Gonzalez-Gutierrez, C. Kukla, M. Degri, I. Rex Harris, L. Pickering, A. Walton
Published in: REPM 2016 - 24th International Workshop on Rare Earth and Future Permanent Magnets and Their Applications, Issue 28 August 2016, 2016, Page(s) O2-1200
Publisher: REPM 2016

Metal Injection Moulding of NdFeB Based On Recycled Powders

Author(s): P. Imgrund, O. Weber, T. Schlauf, K. Pischang, L. Pickering, A. Walton, J. Gonzalez-Gutierrez, C. Kukla, C. Burkhardt
Published in: World PM 2016, Issue 9 October 2016, 2016
Publisher: EPMA European Powder Metallurgy Association

Tailored Metal Injection Moulding Of Isotropic NdFeB Hard Magnets Based On Recycled Powders With And Without Nd-Additions

Author(s): C. Burkhardt, O. Weber, B. Podmiljsak , J. Gonzalez-Gutierrez , C. Kukla , M.J. Degri , I.R. Harris, A. Walton
Published in: Euro PM2017, Issue 1 October 2017, 2017
Publisher: EPMA European Powder Metallurgy Association

Ressourceneffiziente Herstellung von MIM-Hartmagneten aus Recyclingmaterial in einem geschlossenen Materialkreislauf

Author(s): C. Burkhardt, O. Weber, B. Podmiljsak , J. Gonzalez-Gutierrez , C. Kukla , M.J. Degri , I.R. Harris, A. Walton
Published in: Pulvermetallurgie - Schlüssel zu Mobilität, Pulvermetallurgie in Wissenschaft und Praxis, Band 33, Issue November 2017, 2017
Publisher: Heimdall Verlag, Tagungsband des 36. Hagener Symposium

Fused Filament Fabrication for Metallic Parts

Author(s): J. Gonzalez-Gutierrez, C. Kukla, S. Schuschnigg, I. Duretek and C. Holzer
Published in: 25. Leobener Kunststoff-Kolloquium: Kunststoffgerechte Bauteilentwicklung - vom Werkstoff zum Produkt, Issue 6 April 2016, 2016, Page(s) 187-188, ISBN 978-3-9503248-5-3
Publisher: Kunststofftechnik Leoben

Structure of Polypropylene Macromolecules in the Vicinity of Fe2O3 Surface

Author(s): A. Gooneie, S. Schuschnigg and C. Holzer
Published in: 25. Leobener Kunststoff-Kolloquium: Kunststoffgerechte Bauteilentwicklung - vom Werkstoff zum Produkt, Issue 6 April 2016, 2016, Page(s) 189-190, ISBN 978-3-9503248-5-3
Publisher: Kunststofftechnik Leoben

Study of rheological behaviour of stainless steel feedstock taking into account the thermal effects

Author(s): Christian Kukla, Ivica Duretek, Stephan Schuschnigg, Joamin Gonzalez-Gutierrez, Ali Gooneie, Clemens Holzer
Published in: IBEREO15 - Challenges in rheology and product development, Issue 7 September 2015, 2015, Page(s) 46-49
Publisher: Universidade de Coimbra

Rheological Behaviour of Bronze Feedstocks at Low Shear Rates

Author(s): Christian Kukla, Ivica Duretek, Joamin Gonzalez-Gutierrez, Clemens Holzer
Published in: EuroPM2015, Issue October 2015, 2015
Publisher: EPMA European Powder Metallurgy Association

Measurement of the DC Properties of Permanent Magnets Using a Pulsed Field Magnetometer

Author(s): Nicholas Hillier, Michael Hall, Steven Turner and Stuart Harmon
Published in: ICM 2015, Issue July 2015, 2015, Page(s) 2369
Publisher: Publications Committee ICM 2015

A novel experimental determination of the magnetometric self-demagnetization factor

Author(s): Nicholas Hillier, Michael Hall, Steven Turner and Stuart Harmon
Published in: ICM 2015, Issue July 2015, 2015, Page(s) 1514
Publisher: Publications Committee ICM 2015

Ressourceneffiziente Herstellung von NdFeB-Hartmagneten aus Recyclingmaterial

Author(s): Carlo Burkhardt
Published in: Focus Werkstoffe, Pforzheimer Werkstofftag 2015, Issue Band 153, 2015, 2015, Page(s) 115-121
Publisher: WSP Pforzheim

Peer reviewed articles (5)

Atomistic Modelling of Confined Polypropylene Chains between Ferric Oxide Substrates at Melt Temperature

Author(s): Ali Gooneie, Joamin Gonzalez-Gutierrez, Clemens Holzer
Published in: Polymers, Issue 8/12, 2016, Page(s) 361, ISSN 2073-4360
Publisher: MDPI AG
DOI: 10.3390/polym8100361

3D Printing Conditions Determination For Feedstock Used In Fused Filament Fabrication (FFF) Of 17-4PH Stainless Steel Parts

Author(s): J. Gonzalez-Gutierez, D. Godec, R. Guráň, M. Spoerk, C. Kukla, C. Holzer
Published in: Metalurgija, Volume 57 Issue 1-2, Issue 2017, 2017, Page(s) 117-120, ISSN 0543-5846
Publisher: Hrvatsko Metalursko Drustvo/Croatian Metallurgical Society

New approach to production of PIM rare earth magnets

Author(s): B. Williams
Published in: PIM Powder Injection Moulding International, Vol. 11 No. 1, PIM at World PM2016: Part 3, Issue March 2017, 2017, Page(s) 88-89, ISSN 2055-6667
Publisher: Inovar Communications Ltd.

Isotropic NdFeB hard magnets: MIM production using recycled powders with and without Nd additions

Author(s): C. Burkhardt, O. Weber, B. Podmiljsak, J. Gonzalez-Gutierrez, C. Kukla, M. Degri, I. R. Harris, A. Walton
Published in: PIM Powder Injection Moulding International, Vol. 11 No. 4, MIM of isotropic NdFeB hard magnets, Issue December 2017, 2017, Page(s) 75-80, ISSN 2055-6667
Publisher: Inovar Communications Ltd.

3D print of polymer bonded rare-earth magnets, and 3D magnetic field scanning with an end-user 3D printer

Author(s): C. Huber, C. Abert, F. Bruckner, M. Groenefeld, O. Muthsam, S. Schuschnigg, K. Sirak, R. Thanhoffer, I. Teliban, C. Vogler, R. Windl, D. Suess
Published in: Applied Physics Letters, Issue 109/16, 2016, Page(s) 162401, ISSN 0003-6951
Publisher: American Institute of Physics
DOI: 10.1063/1.4964856