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TyRec process: Whole Tyre Recycling within 30 Minutes with Molten Zinc – towards a circular economy

Objective

Composite Recycling Ltd has developed a unique, patented process to recycle tyres using molten zinc. Using molten zinc has a number of advantages over traditional processes:

Economic process as:
Speed of tyre destruction is just 30 minutes rather than 2-4 hours as in traditional rotary kiln processes.
No shredding / granulating; whole tyres, savings in capital and operational costs.
No scale-up issues: doubling the surface area of the molten material doubles the throughput.
Separation: the molten zinc is used to separate the steel and carbon black.

Every year over 1.5 billion tyres are discarded worldwide. Tyres are a composite plastic material and difficult to recycle, but they do contain value in their constituent raw materials such as oil, carbon black, copper and steel.

Because the process utilises existing, proven technologies from low cost industries such as the hot dip galvanising and the carbon black manufacturing industry the technological and hence commercial risk is minimised.

The tyre recycling process was proven to work as intended in collaboration with University College Cork. The next step is to construct a demonstration plant and to proof the recycling of the tyres on this scale providing customers with the confidence of investing into full scale plants.

For all the above waste streams the European and US legislators are increasing the pressure on industry to develop a solution, presenting an opportunity. At the same time a US government report suggests that the US requires up to 200 tyre recycling plants with the European market of similar size as the car ownership is similar.

Fields of science (EuroSciVoc)

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Programme(s)

Multi-annual funding programmes that define the EU’s priorities for research and innovation.

Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-1 - SME instrument phase 1

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-SMEInst-2014-2015

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Coordinator

COMPOSITE RECYCLING LIMITED
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 50 000,00
Address
THE RUBICON CENTRE CIT CAMPUS BISHOPSTOWN
T12 Y275 CORK
Ireland

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Ireland Southern South-East
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 71 429,00
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