Low Cost Materials Processing Technologies for Mass Production of Lightweight Vehicles

Deliverables

Documents, reports (1)

Summary of material modelling

Summary of material modelling for the project, including the Forming Limit model, Tool Life model and Tool Maker model (ICL; Month: 1; Task 2.4).

Publications

Peer reviewed articles (18)

Using artificial neural networks to model aluminium based sheet forming processes and tools details

Author(s): N Mekras
Published in: Journal of Physics: Conference Series, Issue 896, 2017, Page(s) 012090, ISSN 1742-6588
DOI: 10.1088/1742-6596/896/1/012090

Some recent developments in sheet metal forming for production of lightweight automotive parts

Author(s): M Tisza, Zs Lukács, P Kovács, D Budai
Published in: Journal of Physics: Conference Series, Issue 896, 2017, Page(s) 012087, ISSN 1742-6588
DOI: 10.1088/1742-6596/896/1/012087

Forming limit prediction for AA7075 alloys under hot stamping conditions

Author(s): H Gao, D J Politis, X Luan, K Ji, Q Zhang, Y Zheng, M Gharbi, L Wang
Published in: Journal of Physics: Conference Series, Issue 896, 2017, Page(s) 012089, ISSN 1742-6588
DOI: 10.1088/1742-6596/896/1/012089

Hot forming and quenching pilot process development for low cost and low environmental impact manufacturing.

Author(s): Roger W. Hall, Alistair Foster, Anja Herrmann Praturlon
Published in: Journal of Physics: Conference Series, Issue 896, 2017, Page(s) 012088, ISSN 1742-6588
DOI: 10.1088/1742-6596/896/1/012088

Development of an interactive friction model for the prediction of lubricant breakdown behaviour during sliding wear

Author(s): Y. Hu, L. Wang, D.J. Politis, M.A. Masen
Published in: Tribology International, Issue 110, 2017, Page(s) 370-377, ISSN 0301-679X
DOI: 10.1016/j.triboint.2016.11.005

Application and development trends in high strength steel and aluminium

Author(s): Zs Lukacs, M Tisza
Published in: IOP Conference Series: Materials Science and Engineering, Issue 448, 2018, Page(s) 012031, ISSN 1757-899X
DOI: 10.1088/1757-899x/448/1/012031

Investigation of clinch joints made of similar and dissimilar materials

Author(s): P Kovács, M Tisza
Published in: IOP Conference Series: Materials Science and Engineering, Issue 426, 2018, Page(s) 012028, ISSN 1757-899X
DOI: 10.1088/1757-899x/426/1/012028

Comparative study of the application of steels and aluminium in lightweight production of automotive parts

Author(s): Miklos Tisza, Imre Czinege
Published in: International Journal of Lightweight Materials and Manufacture, Issue 1/4, 2018, Page(s) 229-238, ISSN 2588-8404
DOI: 10.1016/j.ijlmm.2018.09.001

An analytical investigation on the wrinkling of aluminium alloys during stamping using macro-scale structural tooling surfaces

Author(s): Kailun Zheng, Junyi Lee, Denis J. Politis, Nan Li, Jianguo Lin, Trevor A. Dean
Published in: The International Journal of Advanced Manufacturing Technology, Issue 92/1-4, 2017, Page(s) 481-495, ISSN 0268-3768
DOI: 10.1007/s00170-017-0121-8

Industrial based volume manufacturing of lightweight aluminium alloy panel components with high-strength and complex-shape for car body and chassis structures

Author(s): Gerald Anyasodor, Christian Koroschetz
Published in: Journal of Physics: Conference Series, Issue 896, 2017, Page(s) 012093, ISSN 1742-6588
DOI: 10.1088/1742-6596/896/1/012093

Experimental Investigations of the In-Die Quenching Efficiency and Die Surface Temperature of Hot Stamping Aluminium Alloys

Author(s): Kailun Zheng, Junyi Lee, Wenchao Xiao, Baoyu Wang, Jianguo Lin
Published in: Metals, Issue 8/4, 2018, Page(s) 231, ISSN 2075-4701
DOI: 10.3390/met8040231

Experimental investigation and modelling of hot forming B4C/AA6061 low volume fraction reinforcement composites

Author(s): Kailun Zheng, Jianguo Lin, Gaohui Wu, Roger W. Hall, Trevor A. Dean
Published in: Journal of Theoretical and Applied Mechanics, 2018, Page(s) 457, ISSN 1429-2955
DOI: 10.15632/jtam-pl.56.2.457

High strength steels and aluminium alloys in lightweight body manufacturing

Author(s): M. Tisza
Published in: Archives of Materials Science and Engineering, Issue 2/88, 2017, Page(s) 68-74, ISSN 1897-2764
DOI: 10.5604/01.3001.0010.8041

Finite Element Modelling of Clinched Joints

Author(s): Szabolcs Jónás, Miklós Tisza
Published in: Advanced Technologies & Materials, Issue 43/1, 2018, Page(s) 1-6, ISSN 2620-0325
DOI: 10.24867/atm-2018-1-001

A review on forming techniques for manufacturing lightweight complex—shaped aluminium panel components

Author(s): Kailun Zheng, Denis J. Politis, Liliang Wang, Jianguo Lin
Published in: International Journal of Lightweight Materials and Manufacture, Issue 1/2, 2018, Page(s) 55-80, ISSN 2588-8404
DOI: 10.1016/j.ijlmm.2018.03.006

Multi-objective finite element simulations of a sheet metal-forming process via a cloud-based platform

Author(s): Ailing Wang, Omer El Fakir, Jun Liu, Qunli Zhang, Yang Zheng, Liliang Wang
Published in: The International Journal of Advanced Manufacturing Technology, Issue 100/9-12, 2019, Page(s) 2753-2765, ISSN 0268-3768
DOI: 10.1007/s00170-018-2877-x

EXPERIMENTAL STUDY ON DP600 CLINCHED JOINTS

Author(s): Szabolcs Jónás, Miklós Tisza
Published in: Metallurgy and Foundry Engineering, Issue 44/1, 2018, Page(s) 31, ISSN 1230-2325
DOI: 10.7494/mafe.2018.44.1.31

Springback analysis of AA5754 after hot stamping: experiments and FE modelling

Author(s): Ailing Wang, Kai Zhong, Omer El Fakir, Jun Liu, Chaoyang Sun, Li-Liang Wang, Jianguo Lin, Trevor A. Dean
Published in: The International Journal of Advanced Manufacturing Technology, Issue 89/5-8, 2017, Page(s) 1339-1352, ISSN 0268-3768
DOI: 10.1007/s00170-016-9166-3

Non-peer reviewed articles (12)

High strength aluminum alloys in car manufacturing

Author(s): M Tisza, Zs Lukács
Published in: IOP Conference Series: Materials Science and Engineering, Issue 418, 2018, Page(s) 012033, ISSN 1757-899X
DOI: 10.1088/1757-899x/418/1/012033

Numerical modelling of forming high strength aluminium

Author(s): V Gál, Zs Lukács
Published in: IOP Conference Series: Materials Science and Engineering, Issue 448, 2018, Page(s) 012025, ISSN 1757-899X
DOI: 10.1088/1757-899x/448/1/012025

Characterisation of the contact pressure dependent interfacial heat transfer coefficient for a hot stamping process following a data driven approach

Author(s): Xiaochuan Liu, Yang Zheng, Omer El Fakir, Rajab Said, LiLiang Wang
Published in: MATEC Web of Conferences, Issue 190, 2018, Page(s) 08005, ISSN 2261-236X
DOI: 10.1051/matecconf/201819008005

Investigation of the lubrication performance using WC: C coated tool surfaces for hot stamping AA6082

Author(s): Kailun Zheng, Yangchun Dong, Hanshan Dong, Jonathan Fernandez, Trevor A Dean
Published in: Procedia Engineering, Issue 207, 2017, Page(s) 711-716, ISSN 1877-7058
DOI: 10.1016/j.proeng.2017.10.1046

Numerical study on nozzle-field cooling of heated aluminium blanks for hot-stamping

Author(s): Yankang Tian, Yihui Zhao, Daniel Melville, Yi Qin
Published in: Procedia Manufacturing, Issue 15, 2018, Page(s) 1134-1141, ISSN 2351-9789
DOI: 10.1016/j.promfg.2018.07.377

Formability Investigations of Advanced High Strength Steels

Author(s): Y Mehdi, M Tisza
Published in: IOP Conference Series: Materials Science and Engineering, Issue 448, 2018, Page(s) 012022, ISSN 1757-899X
DOI: 10.1088/1757-899x/448/1/012022

Comparative study on theoretical and experimental evaluation of forming limit diagrams

Author(s): G Béres, Z Weltsch, M Tisza
Published in: IOP Conference Series: Materials Science and Engineering, Issue 426, 2018, Page(s) 012005, ISSN 1757-899X
DOI: 10.1088/1757-899x/426/1/012005

Hot stamping of AA6082 tailor welded blanks for automotive applications

Author(s): Jun Liu, Ailing Wang, Yang Zheng, Xiaochuan Liu, Joao Gandra, Kathryn Beamish, Aura Petre, Li-Liang Wang
Published in: Procedia Engineering, Issue 207, 2017, Page(s) 729-734, ISSN 1877-7058
DOI: 10.1016/j.proeng.2017.10.820

Numerical modelling of hot forming of high strength Al-alloys

Author(s): Zs Lukács, M Tisza
Published in: IOP Conference Series: Materials Science and Engineering, Issue 426, 2018, Page(s) 012032, ISSN 1757-899X
DOI: 10.1088/1757-899x/426/1/012032

Knowledge Based Cloud FE simulation - data-driven material characterization guidelines for the hot stamping of aluminium alloys

Author(s): Ailing Wang, Yang Zheng, Jun Liu, Omer El Fakir, Marc Masen, Liliang Wang
Published in: Journal of Physics: Conference Series, Issue 734, 2016, Page(s) 032042, ISSN 1742-6588
DOI: 10.1088/1742-6596/734/3/032042

Materials and simulation modelling of a crash-beam performance – a comparison study showing the potential for weight saving using warm-formed ultra-high strength aluminium alloys

Author(s): J Schlosser, R Schneider, W Rimkus, R Kelsch, F. Gerstner, D K Harrison, R J Grant
Published in: Journal of Physics: Conference Series, Issue 896, 2017, Page(s) 012091, ISSN 1742-6588
DOI: 10.1088/1742-6596/896/1/012091

Investigation of the formability of aluminium alloys at elevated temperatures

Author(s): M Tisza, D Budai, P Z Kovács, Zs Lukács
Published in: IOP Conference Series: Materials Science and Engineering, Issue 159, 2016, Page(s) 012012, ISSN 1757-8981
DOI: 10.1088/1757-899x/159/1/012012

Conference proceedings (5)

Experimental and numerical study of dissimilar sheet metal clinching

Author(s): Szabolcs Jónás, Miklós Tisza, Dávid Felhős, Péter Zoltán Kovács
Published in: PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019, 2019, Page(s) 050021
DOI: 10.1063/1.5112585

Prediction of stress- and strain-based forming limits of automotive thin sheets by numerical, theoretical and experimental methods

Author(s): Gábor Béres, Zoltán Weltsch, Zsolt Lukács, Miklós Tisza
Published in: AIP Conference Proceedings volume 1960, 2018, Page(s) 160002
DOI: 10.1063/1.5035028

Study on the wrinkling behavior of cylindrical deep-drawn cups

Author(s): Gábor Béres, Zsolt Lukács, Miklós Tisza
Published in: PROCEEDINGS OF THE 22ND INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2019, 2019, Page(s) 170003
DOI: 10.1063/1.5112719

Investigation of Low Cost Manufacturing of Automotive Parts Made of Aluminium Alloy Sheets

Author(s): Miklós Tisza, Zsolt Lukács, Péter Zoltán Kovács, Dávid Budai
Published in: The publications of the MultiScience - XXXI. MicroCAD International Scientific Conference, 2017
DOI: 10.26649/musci.2017.078

Investigation of the formability of metallic alloys in hot forming conditions

Author(s): Tisza, M., Lukács, Zs., Kovács, P. Z., Budai, D
Published in: ICIT&APT Intl. Conf. on Industrial Tools and Advanced Processing Technologies, 2017