Objectif The main objective of FORMIT is to develop a modular tooling to integrate a wing upper skin and an external wing leading edge with several T-Shape and omega stringers. Skins will be laminated on the integration tool by Topic Manager with Automated Fiber Placement technology and stringer will be produced with an innovative continuous forming process patented by Applus. Both structures will be made of carbon fiber embedded in PEEK thermoplastic matrix. The conjunction of these two manufacturing technologies and thermoplastic composite enables an out-of-autoclave production process and curing final structure with low cost and high production rates. This project will be a step forward to manufacture an Outer External Wing out of autoclave and a morphing leading edge, which will result in a reduction in production costs, airplane fuel consumption and resilience to impact. Feasibility of the technology will be assessed by several tests through a building block approach up to Level 2 (Element), including Level 1 (coupons) and physic-chemical analysis.The selected process will be taken to TRL5, to demonstrate industrial feasibility. To achieve these objectives, main activities are:• Design of a continuous manufacturing stringer process based on a well-know and proved Applus Forming approach;• Definition and execution of Test Plan to assess main mechanical characteristics of the manufacturing trials of continuous stringer process; • Tests performed following the building block approach on designed and manufactured coupons, elements and sub-components;• Design of innovative and modular tooling to integrate these stringers to wing upper skin and leading edge;• Manufacturing of 18 Thermoplastic T-stringer and 2 omega-stringers;• Manufacturing and commissioning of 2 tooling to enable:- The laminate of the wing upper skin and the integration with manufactured T- stringer. - The laminate the leading edge skin and the integration of manufactured omega- stringers. Champ scientifique engineering and technologymechanical engineeringmanufacturing engineeringengineering and technologymaterials engineeringfibersengineering and technologymechanical engineeringvehicle engineeringaerospace engineeringaircraftnatural sciencesmathematicspure mathematicsgeometryengineering and technologymaterials engineeringcompositescarbon fibers Programme(s) H2020-EU.3.4. - SOCIETAL CHALLENGES - Smart, Green And Integrated Transport Main Programme H2020-EU.3.4.5.4. - ITD Airframe Thème(s) JTI-CS2-2016-CFP03-AIR-02-21 - Innovative Tooling Design and Manufacturing for Thermoplastic Stringers and High Integration Appel à propositions H2020-CS2-CFP03-2016-01 Voir d’autres projets de cet appel Régime de financement CS2-IA - Innovation action Coordinateur LGAI TECHNOLOGICAL CENTER SA Contribution nette de l'UE € 619 114,13 Adresse RONDA DE LA FONT DEL CARME SN BELLATERRA CAMPUS DE LA UNIVERSITAT AUTONOMA DE BARCELONA 08193 Cerdanyola Del Valles Barcelona Espagne Voir sur la carte Région Este Cataluña Barcelona Type d’activité Private for-profit entities (excluding Higher or Secondary Education Establishments) Liens Contacter l’organisation Opens in new window Site web Opens in new window Participation aux programmes de R&I de l'UE Opens in new window Réseau de collaboration HORIZON Opens in new window Coût total € 884 448,75 Participants (1) Trier par ordre alphabétique Trier par contribution nette de l'UE Tout développer Tout réduire SERVICIOS DE TECNOLOGIA INGENIERIAE INFORMATICA SL Espagne Contribution nette de l'UE € 580 599,25 Adresse RITA LEVI MONTALCINI 14 28906 Getafe Madrid Voir sur la carte PME L’entreprise s’est définie comme une PME (petite et moyenne entreprise) au moment de la signature de la convention de subvention. Oui Région Comunidad de Madrid Comunidad de Madrid Madrid Type d’activité Private for-profit entities (excluding Higher or Secondary Education Establishments) Liens Contacter l’organisation Opens in new window Site web Opens in new window Participation aux programmes de R&I de l'UE Opens in new window Réseau de collaboration HORIZON Opens in new window Coût total € 829 427,50