Obiettivo The main objective of FORMIT is to develop a modular tooling to integrate a wing upper skin and an external wing leading edge with several T-Shape and omega stringers. Skins will be laminated on the integration tool by Topic Manager with Automated Fiber Placement technology and stringer will be produced with an innovative continuous forming process patented by Applus. Both structures will be made of carbon fiber embedded in PEEK thermoplastic matrix. The conjunction of these two manufacturing technologies and thermoplastic composite enables an out-of-autoclave production process and curing final structure with low cost and high production rates. This project will be a step forward to manufacture an Outer External Wing out of autoclave and a morphing leading edge, which will result in a reduction in production costs, airplane fuel consumption and resilience to impact. Feasibility of the technology will be assessed by several tests through a building block approach up to Level 2 (Element), including Level 1 (coupons) and physic-chemical analysis.The selected process will be taken to TRL5, to demonstrate industrial feasibility. To achieve these objectives, main activities are:• Design of a continuous manufacturing stringer process based on a well-know and proved Applus Forming approach;• Definition and execution of Test Plan to assess main mechanical characteristics of the manufacturing trials of continuous stringer process; • Tests performed following the building block approach on designed and manufactured coupons, elements and sub-components;• Design of innovative and modular tooling to integrate these stringers to wing upper skin and leading edge;• Manufacturing of 18 Thermoplastic T-stringer and 2 omega-stringers;• Manufacturing and commissioning of 2 tooling to enable:- The laminate of the wing upper skin and the integration with manufactured T- stringer. - The laminate the leading edge skin and the integration of manufactured omega- stringers. Campo scientifico engineering and technologymechanical engineeringmanufacturing engineeringengineering and technologymaterials engineeringfibersengineering and technologymechanical engineeringvehicle engineeringaerospace engineeringaircraftnatural sciencesmathematicspure mathematicsgeometryengineering and technologymaterials engineeringcompositescarbon fibers Programma(i) H2020-EU.3.4. - SOCIETAL CHALLENGES - Smart, Green And Integrated Transport Main Programme H2020-EU.3.4.5.4. - ITD Airframe Argomento(i) JTI-CS2-2016-CFP03-AIR-02-21 - Innovative Tooling Design and Manufacturing for Thermoplastic Stringers and High Integration Invito a presentare proposte H2020-CS2-CFP03-2016-01 Vedi altri progetti per questo bando Meccanismo di finanziamento CS2-IA - Innovation action Coordinatore LGAI TECHNOLOGICAL CENTER SA Contribution nette de l'UE € 619 114,13 Indirizzo RONDA DE LA FONT DEL CARME SN BELLATERRA CAMPUS DE LA UNIVERSITAT AUTONOMA DE BARCELONA 08193 Cerdanyola Del Valles Barcelona Spagna Mostra sulla mappa Regione Este Cataluña Barcelona Tipo di attività Private for-profit entities (excluding Higher or Secondary Education Establishments) Collegamenti Contatta l’organizzazione Opens in new window Sito web Opens in new window Partecipazione a programmi di R&I dell'UE Opens in new window Rete di collaborazione HORIZON Opens in new window Costo totale € 884 448,75 Partecipanti (1) Classifica in ordine alfabetico Classifica per Contributo netto dell'UE Espandi tutto Riduci tutto SERVICIOS DE TECNOLOGIA INGENIERIAE INFORMATICA SL Spagna Contribution nette de l'UE € 580 599,25 Indirizzo RITA LEVI MONTALCINI 14 28906 Getafe Madrid Mostra sulla mappa PMI L’organizzazione si è definita una PMI (piccola e media impresa) al momento della firma dell’accordo di sovvenzione. Sì Regione Comunidad de Madrid Comunidad de Madrid Madrid Tipo di attività Private for-profit entities (excluding Higher or Secondary Education Establishments) Collegamenti Contatta l’organizzazione Opens in new window Sito web Opens in new window Partecipazione a programmi di R&I dell'UE Opens in new window Rete di collaborazione HORIZON Opens in new window Costo totale € 829 427,50