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Eco Design: Composite functionalization: thermal and electrical conductivity

Descripción del proyecto

Una alternativa más limpia a la fabricación de piezas metálicas

La mayoría de las industrias dependen de las piezas metálicas por su conductividad y estabilidad estructural, formando la base de numerosos productos que requieren una mayor durabilidad y conductividad. Sin embargo, la urgencia de hacer frente al cambio climático ha subrayado la necesidad de alternativas más ligeras y limpias. En respuesta, el proyecto ECOFUNEL, financiado con fondos europeos, se esfuerza por crear y aplicar materiales compuestos de base termoplástica conductores de la electricidad. Esta solución innovadora pretende ofrecer una alternativa más limpia y rentable. El objetivo del proyecto es desarrollar materiales que permitan un alto rendimiento, posean excelentes propiedades mecánicas y presenten una elevada conductividad eléctrica.

Objetivo

The aim is to reduce weight of metallic parts but keeping conductivity properties. Potential application is a valve
actuator body for which EMI protection and bonding is required. Additionally it will be explored various manufacturing process with thermoplastic composites reinforced with short or long fibres. Nevertheless these solutions cannot be simply achieved by a direct paradigm change from aluminium alloy towards thermoplastic composite (black metal approach). They actually require some innovative concepts in terms of material formulation and functionalitation strategy in order to meet both electrical conductivity and EMI protection requirements.
The innovative solution proposed by the ECOFUNEL consortium is focused onto the use of conductive electrically thermoplastic-based composite materials as an alternative solution to metallic materials keeping constant the final conductivity properties of the actuator body. The thermoplastic-based composite materials provide some major advantages as compared with thermoset-based composite materials: a wide range of functionalization, a high production rate and recyclability. Some high performance thermoplastic resins will be used in order to ensure high mechanical properties and strong chemical resistance versus aeronautic fluids or other aggressive chemical products. To improve mechanical properties, some chopped or continuous carbon fibres will be used according to the technical solutions proposed and the processing methods related to.
The technical solutions developed by the ECOFUNEL consortium will provide:
- high mechanical properties thanks to both carbon fibres (short or continuous) and high performance thermoplastic resin,
- high level of electrical conductivity thanks to both carbon fibres (short or continuous) and carbon conductive particles (CNT or graphene),
- EMI shielding efficiency.

Coordinador

FUNDACION PARA LA INVESTIGACION, DESARROLLO Y APLICACION DE MATERIALES COMPUESTOS
Aportación neta de la UEn
€ 167 750,00
Dirección
Avda Rita Levi Montalcini (Tecnogetafe) 29
28906 Getafe
España

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Región
Comunidad de Madrid Comunidad de Madrid Madrid
Tipo de actividad
Research Organisations
Enlaces
Coste total
€ 167 750,00

Participantes (2)