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Commercialisation of Ventura Habitat - a novel wind turbine blade maintenance enclosure to maximize downtime productivity

Project description

Weatherproof, inflatable enclosure for blade maintenance and repair

Operation and maintenance account for nearly 20–25 % of the levelised energy cost of wind turbines. Currently, wind farm maintenance is conducted in situ by highly skilled rope access technicians. The EU-funded Ventura Habitat project will develop an inflatable enclosure that provides a protective working environment for blade maintenance and repair. This protective habitat is weatherproof, keeping the ambient temperature and humidity under control to ensure effective operations. This game-changing technology will greatly help wind farm owners reduce maintenance costs, improve annual energy production and boost the competitiveness of renewable energy.

Objective

GEV Wind Power is one of Europe's leading wind-turbine maintenance companies with teams working on more than 40 wind farms both on and offshore every year. With a presence throughout Europe and North America, GEV Wind Power is a truly global service provider. We understand that it is important to wind energy maintenance companies to find new ways of delivering core services to reduce the cost of energy provision. To realise this vision, we commit significant financial resources to in-house R&D and are constantly looking at technologies that fit well for Wind Energy. We have now developed a patented habitat solution that retrofits to market available access platforms. This creates the perfect protective working environment for blade maintenance and repairs to be completed. Maintenance productivity is increased and, with the added benefit of 24 hour working, GEV Wind Power are able to eliminate the cost uncertainty of weather downtime and will help wind farm owners reduce maintenance costs, improve Annual Energy Production (AEP) and the competitiveness of wind generated energy. Trials completed onshore with our Ventura Habitat prototype using two different access platforms (Power Climber and Kaeufer) in varying weather conditions and ranging between 30 metres and 100 metres high, with successful deployment demonstrating the flexibility and operability of the Habitat in a real-life environment. The overall objective of this development project is to create a commercially ready Ventura Habitat system, with validated results through field trials. This will enable us to achieve our overall commercial objective to become the leading blade maintenance services provider in Europe and North America. We forecast a total revenue of €20 million and a profit of €5 million 5 years post-commercialisation, with a breakeven on investment after 3.43 years and an ROI of 150%.

Call for proposal

H2020-SMEInst-2016-2017

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Sub call

H2020-SMEINST-1-2016-2017

Coordinator

GEV WIND POWER LIMITED
Net EU contribution
€ 50 000,00
Address
UNIT 23 PRIORY TEC PARK, SAXON WAY, PRIORY PARK
HU13 9PB HESSLE
United Kingdom

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Yorkshire and the Humber East Yorkshire and Northern Lincolnshire East Riding of Yorkshire
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost
€ 71 429,00