Project description
Cost-effective analysis of contaminants in hydraulic components
Contaminants in hydraulic components cause premature deterioration, energy loss and pollution in combustion engines and decrease battery life in electric ones. Hydraulic manufacturers and assemblers invest in heavy equipment for on-site analysis or address expert labs to assess the cleanliness of their products before reaching the market. However, these options are costly and time-consuming and only for contaminants in the final product. OilSafe designed CLEAN CABINET, a unique automated system for cost-effective analysis of the origin of contaminants and removal. The EU-funded CLEAN CABINET project will finalise the technical development of the solution, industrialise manufacturing and prepare commercialisation. The project will perform a feasibility study (Phase 1) concerning technical, financial and commercial outlooks.
Objective
Contaminants in hydraulic components cause premature deterioration, resulting in poor performance and failure, not only of the raw components but also of the end-products once assembled. Over 75% of failure events in hydraulic systems are due to contamination. Contaminants increase fuel consumption, energy loss and pollution in combustion engines, while decreasing battery life in electric engines. Thus, all hydraulic manufacturers & assemblers are forced to assess the cleanliness of their products before commercialization. Although some of them invest on heavy equipment for on-site analysis, most of them externalize it to expert labs. Either way, these options fail to meet their needs. Besides being costly & time-consuming, they only assess for contaminants in the final product. This approach prevents users from having a clear view on the sources of contamination affecting their manufacturing chain. In response, we at OilSafe offer CLEAN CABINET, a unique automated system for cost-effective analysis AND removal of contaminants. Our system implements a holistic approach, not only analysing contaminants from products but also characterizing and identifying their origin at the production chain. Besides being simpler and more cost-efficient, CLEAN CABINET allows users to meet the quality required for product certification (ISO16232) and to comply with environmental laws. After validating the functionality of the prototype, we now want to move forward with the project, seeking to finalise its technical development, industrialise manufacturing and prepare for market launch. In Phase 1 we aim to run a Feasibility Study that allows us to gather input and secure the project from all technical, financial and commercial outlooks. Upon completion, we expect CLEAN CABINET to bring significant benefits for the industry, society and environment, as well as for our company. Indeed, we foresee to reach a ROI of 5.5 per euro invested, gain €9.8 million profits and hire 15 new people.
Fields of science
- engineering and technologyelectrical engineering, electronic engineering, information engineeringelectronic engineeringcontrol systems
- natural sciencesearth and related environmental sciencesenvironmental sciencespollution
- engineering and technologyenvironmental engineeringenergy and fuels
- social scienceslaw
Programme(s)
- H2020-EU.2.1.2. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Nanotechnologies Main Programme
- H2020-EU.2.1.5. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing
- H2020-EU.2.1.3. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced materials
- H2020-EU.2.3.1. - Mainstreaming SME support, especially through a dedicated instrument
Funding Scheme
SME-1 - SME instrument phase 1Coordinator
41122 MODENA
Italy
The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.