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Innovative and efficient solution, based on modular, versatile, smart process units for energy and resource flexibility in highly energy intensive processes

Project description

Improving process plant competitiveness

Process manufacturing (process industry) is the chemical/petrochemical industry that processes bulk resources into other products. It produces half of Europe’s industrial output but is also responsible for high electricity consumption, greenhouse gas emissions, and waste production. Therefore, the EU-funded CIRMET project proposes to increase energy, resource efficiency and competitiveness in this industry while ensuring environmental sustainability. This will be possible through the development of CIRMET solution and testing of three demonstrators of novelty CIRMET technologies: EFFIMELT for metallic waste valorisation, RECUWASTE waste heat recovery/storage in the steel, and the AFF40 digital platform optimising processes. The CIRMET solution will allow energy and resource flexibility in highly energy-intensive processes. Dissemination of outcomes, education and training will follow.

Objective

The project aims to design, develop and validate an innovative solution, the CIRMET solution, to provide energy and resource flexibility to Energy Intensive Industries (EIIs)
The CIRMET solution will be validated in an operational environment (TRL7) in an existing process plant (non-ferrous sector) while the replicability of the solution will be assessed in three additional energy intensive sectors (steel, cement and water sector). For this purpose, three new demonstrators will be build up, plus the retrofitting of existing industry process unit. The new demonstrators or modules will be: EFFIMELT furnace, a new concept of flexible and modular process unit for industrial wastes treatment, RECUWASTE heat recovery unit, for flue gas heat recovery and transformation into compressed air to re-used in the same plant, having also the possibility of storing the excess energy and AFF40 (Analytic For Factory 4.0) platform, to improve process plant competitiveness, to increase energy and resource efficiency by controlling and optimizing process units. The retrofitting of an existing process unit (Metallo S.L process furnace) will be done to implement and validate the complete CIRMET solution.
A well-balanced consortium formed by academia, research organization, SMEs and energy intensive industries ensures the whole value chain needed to achieve project objectives and paves the way for future exploitation of the solution. The effective dissemination of project outcomes to the current and next generation of citizen and employees through the development of learning resources with flexible usage to be carried out by education/training experts within the consortium is eventually also an important objective of the consortium.

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Keywords

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

IA - Innovation action

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-NMBP-ST-IND-2018-2020

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Coordinator

FUNDACION TECNALIA RESEARCH & INNOVATION
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 891 168,75
Address
PARQUE CIENTIFICO Y TECNOLOGICO DE BIZKAIA, ASTONDO BIDEA, EDIFICIO 700
48160 DERIO BIZKAIA
Spain

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Region
Noreste País Vasco Gipuzkoa
Activity type
Research Organisations
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 1 891 168,75

Participants (17)

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