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Revolutionizing the packaging industry with a patented treatment to lignin fibres

Project description

Straw for sustainable packaging

Polystyrene plastic used in packaging is problematic. It is bad for the environment and harmful for human health. However, there is an alternative. The EU-funded StrawToGold project is proposing the first commercially viable and ecological process: using straw fibres to create a plastic material with outstanding performance regarding shock absorbance, insulation and humidity regulation. The biodegradable product is cheaper than polystyrene, needs 60 % less space allowing economical transport, disposal and storage, consumes 95 % less energy in production and has high aesthetic appeal. This new packaging material will target the fresh goods sector or items sensitive to shock or temperature, such as consumer electronics and pharmaceuticals.

Objective

STRAWTOGOLD uses straw for the first commercially viable, ecological alternative to polystyrene which has considerable environmental drawbacks and negative impacts on human health. Lack of sustainable packaging solutions is particularly a challenge for companies producing fresh goods or those sensitive to shock or temperature such as consumer electronics and pharmaceuticals. Landpack has used its broad engineering expertise and its farming background to patent a process for treating straw fibers to create a plastic material with outstanding performance in terms of shock absorbance, insulation and humidity regulation. A four step heating, de-moisturizing, pressing and packaging process creates an end product which has the potential reduce the billions of tons of plastic in our environment. Our fully biodegradable products are sold just below Styrofoam’s average price at €3.2/piece with the same excellent insulation and cooling properties and shock absorption capacity. It is 9% cheaper than its alternative, occupies 60% less space for cheaper transport, disposal and storage costs and uses 95% less energy in production. Furthermore, the final product has been praised by our customers for its aesthetic appeal to enhance their branding.
While STRAWTOGOLD has already proven its potential to disrupt the status quo of packaging in the e-food sector with 500 established customers, as a next step we are looking to industrialize and fully automate our current production and create a model for scaling our plants to advance the sustainability of the pharma and industrial sectors. We are currently turning 900 tons of straw into 250,000 boxes/year on our almost fully automated production line which we will optimize and upscale to produce 2 million boxes/year to replace 0.02% of the current Styrofoam packaging in Europe. Given the low cost of our primary materials, we have significant profit margins (80%) and expect to generate a total of €19 million in revenue by 2021.

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-1 - SME instrument phase 1

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-EIC-SMEInst-2018-2020

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Coordinator

LANDPACK GMBH
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 50 000,00
Address
DORFSTRASSE 27 A
82178 PUCHHEIM
Germany

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Bayern Oberbayern Fürstenfeldbruck
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 71 429,00
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