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Ultra-Lightweight Concrete for 3D printing technologies

Descripción del proyecto

Hormigón aislante ultraligero para la impresión 3D

El sector de la construcción sigue dependiendo de procesos centenarios para gestionar proyectos complejos. La impresión 3D con hormigón podría revolucionar este sector. Se han realizado un gran número de estudios al respecto, pero se ha prestado muy poca atención al diseño del aislamiento de las paredes impresas. El proyecto Ultra-LightCon-3D, financiado con fondos europeos, pretende cerrar esta brecha mediante la introducción del primer material aislante de hormigón ultraligero (ULWC, por sus siglas en inglés) para la impresión 3D. Esta herramienta permitirá el desarrollo de modelos 3D de ULWC con propiedades mecánicas y aislantes optimizadas, lo que permitirá reducir los costes y los residuos de hormigón. El proyecto contribuirá al desarrollo de una construcción que ahorre energía de acuerdo con la Estrategia en materia de eficiencia energética de la Unión Europea.

Objetivo

The construction industry does not follow the same enlightened path as other fields of science and has thus suffered a technology bypass, relying on centuries-old processes and procedures to manage complex modern projects. In conventional concrete construction projects, more than 60% of the total cost is spent on the formwork. One of the technologies which can revolutionize our perception and approach to construction, is 3D printing of concrete. 3D printing, also referred to as Additive Manufacturing (AM), is a technology which builds solid parts via a layer-by-layer process. Since in 3D printing, no formwork is required, and a short project time is required due to continuous work done by the printer, a dramatic reduction in the project cost and improvement of workers’ safety can be achieved. Up to date, much research has been conducted in the field of printing technique, while design of proper insulation of printed walls has gathered little attention. Although, this issue is highly important due to gradually tightening EU regulations. Therefore, proposed project is aiming to fill the gap in knowledge and introduce for the first-time insulating ultra-lightweight concrete (ULWC) material for AM. By proposed interdisciplinary methodology, based on the experimental and numerical methods, in micro- and macro-scales technology, a multi-scale tool enabling to produce advanced 3D printed wall systems. Multi-scale tool will allow to develop 3D models of ULWCs with optimized mechanical and insulating properties. Hence, limited amount of required field and labor works will be necessary, thus further decrement of the final concrete cost and waste production will be achieved. Through the interdisciplinary approach and establishing industrial cooperation, this project will contribute towards development and production of energy saving constructions in accordance with EU Energy Efficiency Strategy.

Régimen de financiación

MSCA-IF-EF-ST - Standard EF

Coordinador

TECHNISCHE UNIVERSITAT BERLIN
Aportación neta de la UEn
€ 162 806,40
Dirección
STRASSE DES 17 JUNI 135
10623 Berlin
Alemania

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Región
Berlin Berlin Berlin
Tipo de actividad
Higher or Secondary Education Establishments
Enlaces
Coste total
€ 162 806,40