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The revolution in micro-granulation technology for eco-friendly, production efficient, superior ceramic tiles

Project description

Micro-granulation for 'green' ceramics

Often the first choice of architects and interior designers, ceramic tiles can be found in homes all over the world. In Italy alone, manufacturers produce hundreds of millions of ceramic tiles each year. The tiles are made using a 'wet process' method, which consumes a large amount of water and thermal energy. Not only is it costly, but it also has a significant impact on the environment. The EU-funded MIGRATECH 4.0. project is developing a new method based on micro-granulation technology. The new process allows the production of high-quality ceramics with drastically reduced use of water, energy and CO2 emissions. It also enables a reduction in production costs, which will increase the sustainability and competitiveness of ceramic products.

Objective

Established in 1973, our company LB designs, develops and manufactures production machinery and turnkey manufacturing plants for the ceramic industry – from raw material handling equipment to manufacturing equipment for tiles. We also offer complete systems for the production of premixes for the building trade and for powder treatment in various industrial fields.

Our latest development, the micro-granulation technology Migratech 4.0 will revolutionise the ceramic tile manufacture: it not only enhances product quality but drastically reduces the operation costs and the significant environmental impact associated to the process. Indeed, the “wet process”, predominantly used today in production of high quality ceramic tiles, consumes a large amount of water (dissipated but not recovered) and thermal energy (approx. 30% of the total manufacturing cost). There is therefore a growing need for a new process which can reduce the water and energy used in manufacture of ceramic tiles. Our solution for this need is Migratech 4.0 which provides the desired high-quality ceramic powder with homogenized particle size and low humidity; but with drastic reductions in used energy (-64%), water (-70%) and CO2 emissions (-64%) for a production costs of tile manufacture reduced by 30%.

Migratech 4.0 will increase sustainability and competitiveness in the whole ceramic tile supply chain while allowing our company to grow with +€46.5 million accumulated gross profits in 5 years of exploitation.

Fields of science (EuroSciVoc)

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-1 - SME instrument phase 1

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-EIC-SMEInst-2018-2020

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Coordinator

LB OFFICINE MECCANICHE SPA
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 50 000,00
Address
Via Pedemontana 166
41042 Fiorano Modenese
Italy

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Nord-Est Emilia-Romagna Modena
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 71 429,00
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