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ENERgy-efficient manufacturing system MANagement

Project description

A smart way to keep factories humming sustainably

Energy efficiency in industry has increased in the EU over the past 20 years. While there have been improvements in all industrial branches, numerous in-factory changes can help further increase energy sustainability. The aim of the EU-funded EnerMan project is to reduce the energy consumption of the various components of manufacturing systems, such as machine tools. Specifically, it will create an energy sustainability management framework to collect data from the factory to predict energy trends using industrial processes, equipment and energy cost models. EnerMan will deliver an autonomous, intelligent decision-support engine that will evaluate the predicted trends and assess if they match predefined energy consumption sustainability objectives.

Objective

ENERMAN envisions the factory as a living organism that can manage its energy consumption in an autonomous way. It will create an Energy sustainability management framework collecting data from the factory and holistically process them to create dedicated energy sustainability metrics. These values will be used to predict energy trends using industrial processes, equipment and energy cost models. ENERMAN will deliver an autonomous, intelligent decision support engine that will evaluate the predicted trends and access if they match predefined energy consumption sustainability KPIs. If the KPIs are not met, ENERMAN will suggest and implement changes in energy affected production lines control processes: an energy aware flexible control loop on various factory processes will be deployed. The ENERMAN administrators will be able to use the above mechanisms in order to identify how future changes in the production lines can impact energy sustainability using the ENERMAN prediction engine (based on digital twins) to visualize possible sustainability results when in-factory changes are made in equipment, production line. The ENERMAN digital twin will predict the economic cost of the consumed energy based on the collected and predicted Energy Peak load tariff, Renewable Energy System self-production, the variations in demand response, possible virtual generation and prosumer aggregation. Finally, ENERMAN considers the operators actions within the production chain as part of a factory’s energy fingerprint since their activity within the factory impacts the various production lines. In ENERMAN, we include a training mechanism with suggested personnel good practices for energy sustainability improvement through the production lines. Current and predicted energy consumption/sustainability trends on specific assets of the factory are collected and visualized in a Virtual, eXtended reality model of the factory to enhance the situational energy awareness of the factory personnel.

Keywords

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Programme(s)

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Topic(s)

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Funding Scheme

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IA - Innovation action

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-NMBP-TR-IND-2018-2020

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Coordinator

CENTRO RICERCHE FIAT SCPA
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 014 750,00
Address
STRADA TORINO 50
10043 ORBASSANO
Italy

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Region
Nord-Ovest Piemonte Torino
Activity type
Research Organisations
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 1 014 750,00

Participants (22)

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