OPEN PLATFORM FOR REALIZING ZERO DEFECTS IN CYBER PHYSICAL MANUFACTURING

Project Information

OPENZDM

Grant agreement ID: 101058673

DOI

10.3030/101058673

Project closed

EC signature date 24 May 2022

Start date 1 June 2022

End date 30 November 2025

Funded under

• Digital, Industry and Space

Total cost

€ 10 875 885,00

EU contribution

€ 8 268 146,00

Coordinated by

PANEPISTIMIO PATRON
Greece

CORDIS provides links to public deliverables and publications of HORIZON projects.

Links to deliverables and publications from FP7 projects, as well as links to some specific result types such as dataset and software, are dynamically retrieved from OpenAIRE .

Deliverables

Documents, reports (4)

Impact management activities - intermediate version

Impact management activities – intermediate version

Methodologies and first implementations
Plan for impact management activities - initial version

Plan for impact management activities – initial version

Methodology for calibration and uncertainty analysis and preliminary results

Other (1)

D1.1 - Data management plan

Data management plan

Publications

Conference proceedings (18)

IIoT portable laser line profilometer powered by AI for gap and flush measurement in automotive

Author(s): Cristina Cristalli, Matteo Nisi, Paolo Chiariotti, Emanuele Lattanzi, Nicola Paone
Published in: 2025 IEEE 30th International Conference on Emerging Technologies and Factory Automation (ETFA), 2025
Publisher: IEEE
DOI: 10.1109/ETFA65518.2025.11205712

Integration of Non-Destructive Inspection (NDI) systems for Zero-Defect Manufacturing in the Industry 4.0 era

Author(s): Vittoria Medici, Milena Martarelli, Nicola Paone, Giuseppe Pandarese, Wilhelm van de Kamp, Bart Verhoef, Konstantinos Sipsas, Raimund Broechler, Lara Barja Besada, Kosmas Alexopoulos, Nikolaos Nikolakis
Published in: 2023, ISBN 979-8-3503-9657-7
Publisher: IEEE
DOI: 10.1109/MetroInd4.0IoT57462.2023.10180016

A Zero-Defect Manufacturing Decision-Support System for the Decorative Surfaced Panels Industry

Author(s): Eliseu Pereira, Gonçalo Pinto, Beatriz Coutinho, Gil Gonçalves, José Diogo Correia, Paulo Costa Reis
Published in: 2025 IEEE 30th International Conference on Emerging Technologies and Factory Automation (ETFA), 2025
Publisher: IEEE
DOI: 10.1109/ETFA65518.2025.11205727

Enabling Zero-Defect Manufacturing Through Thermographic Data Analysis: a Steel Industry Use Case

Author(s): Vittoria Medici, Milena Martarelli, Bart Verhoef, Wilhelm van de Kamp, Nicola Paone
Published in: 2025 IEEE 30th International Conference on Emerging Technologies and Factory Automation (ETFA), 2025
Publisher: IEEE
DOI: 10.1109/ETFA65518.2025.11205579

Real-Time Automated Visual Inspection of Decorative Wood Panels for Zero Defects Manufacturing

Author(s): Beatriz Coutinho, Tomás Martins, Eliseu Pereira, Gil Gonçalves
Published in: Proceedings of the 22nd International Conference on Informatics in Control, Automation and Robotics, 2025
Publisher: SCITEPRESS - Science and Technology Publications
DOI: 10.5220/0013782200003982

Repeatability and Reproducibility Method of Hand-handle Laser Triangulation Profilometer

Author(s): Guerino Gianfranco Paolini, Matteo Nisi, Sara Casaccia, Federica Amicucci, Cristina Cristalli, Nicola Paone
Published in: 2025 IEEE International Workshop on Metrology for Industry 4.0 & IoT (MetroInd4.0 & IoT), 2025
Publisher: IEEE
DOI: 10.1109/METROIND4.0IOT66048.2025.11122082

Interpreting Data in the Absence of Production Time Consistency and Source Tracking

Author(s): Asier Zubia, Laura Gomez, Pablo Galan, Arantza Bereciartua-Perez, Mildred Puerto-Coy
Published in: 2025 IEEE 30th International Conference on Emerging Technologies and Factory Automation (ETFA), 2025
Publisher: IEEE
DOI: 10.1109/ETFA65518.2025.11205745

Data-Driven Predictive Maintenance for Component Life-Cycle Extension

Author(s): Margarida Moreira, Eliseu Pereira, Gil Gonçalves
Published in: Proceedings of the 21st International Conference on Informatics in Control, Automation and Robotics, 2024
Publisher: SCITEPRESS - Science and Technology Publications
DOI: 10.5220/0013014200003822

A human-centric drift controller framework for adaptive and explainable quality control in manufacturing

Author(s): Paolo Catti, Nikolaos Nikolakis, Kosmas Alexopoulos
Published in: 2025 IEEE 30th International Conference on Emerging Technologies and Factory Automation (ETFA), 2025
Publisher: IEEE
DOI: 10.1109/ETFA65518.2025.11205586

Design of an ISO 23247 Compliant Digital Twin for an Automotive Assembly Line

Author(s): Victória Melo, José Barbosa, Gonçalo Mota, Fernando de La Prieta, Paulo Leitao
Published in: 2024 IEEE 7th International Conference on Industrial Cyber-Physical Systems (ICPS), 2024
Publisher: IEEE
DOI: 10.1109/ICPS59941.2024.10640052

Digitalization of Industrial Inspection Assets through the Asset Administration Shell

Author(s): Iury Michel Treuk, Alexandre O. Júnior, Rui Pedro Lopes, Gonçalo Mota, J. Joaquim Mira, Paulo Leitao
Published in: 2024 IEEE 7th International Conference on Industrial Cyber-Physical Systems (ICPS), 2024
Publisher: IEEE
DOI: 10.1109/ICPS59941.2024.10640027

Human-Centric Proactive Quality Control in Industry5.0: The Critical Role of Explainable AI

Author(s): Paolo Catti, Emmanouil Bakopoulos, Anja Stipankov, Natalia Cardona, Nikolaos Nikolakis, Kosmas Alexopoulos
Published in: 2024 IEEE International Conference on Engineering, Technology, and Innovation (ICE/ITMC), 2024
Publisher: IEEE
DOI: 10.1109/ICE/ITMC61926.2024.10794347

HyPredictor: Hybrid Failure Prognosis Approach Combining Data-Driven and Knowledge-Based Methods

Author(s): Miguel Almeida, Eliseu Pereira, Gil Gonçalves
Published in: Proceedings of the 21st International Conference on Informatics in Control, Automation and Robotics, 2024
Publisher: SCITEPRESS - Science and Technology Publications
DOI: 10.5220/0012924300003822

Beam Straightness Measurement with Laser Triangulation System: a steel industry use case

Author(s): Valentina Pasquinelli, Milena Martarelli, Nicola Paone, Paolo Castellini, Luigi Montalto, Kosmas Alexopoulos, Nikolaos Nikolakis, Wilhelm van de Kamp, Bart Verhoef
Published in: 2023, ISBN 979-8-3503-9657-7
Publisher: IEEE
DOI: 10.1109/MetroInd4.0IoT57462.2023.10180023

0-DMF: A Decision-Support Framework for Zero Defects Manufacturing

Author(s): Beatriz Coutinho, Eliseu Pereira, Gil Gonçalves
Published in: Proceedings of the 21st International Conference on Informatics in Control, Automation and Robotics, 2024
Publisher: SCITEPRESS - Science and Technology Publications
DOI: 10.5220/0012924400003822

Laser Line Triangulation Sensor with Wide Measurement Range: a Steel Industry Use Case

Author(s): Valentina Pasquinelli, Milena Martarelli, Nicola Paone, Wilhelm van de Kamp, Bart Verhoef
Published in: 2024 IEEE International Workshop on Metrology for Industry 4.0 & IoT (MetroInd4.0 & IoT), 2024
Publisher: IEEE
DOI: 10.1109/MetroInd4.0IoT61288.2024.10584183

A robot-based inspecting system for 3D measurement

Author(s): Silvia Discepolo, Milena Martarelli, Nicola Paone, Paolo Castellini, Wilhelm van de Kamp, Bart Verhoef, Nikolaos Nikolakis, Kosmas Alexopoulos
Published in: 2023
Publisher: IEEE
DOI: 10.1109/MetroInd4.0IoT57462.2023.10180139

Positioning Cyber-Physical Systems and Digital Twins in Industry 4.0

Author(s): Flávia Pires, Victória Melo, Jonas Queiroz, António Paulo Moreira, Fernando De La Prieta, Elísabet Estévez, Paulo Leitao
Published in: 2024 IEEE 7th International Conference on Industrial Cyber-Physical Systems (ICPS), 2024
Publisher: IEEE
DOI: 10.1109/ICPS59941.2024.10640054

Book chapters (5)

An Explainable Active Learning Approach for Enhanced Defect Detection in Manufacturing

Author(s): Nikolaos Nikolakis, Paolo Catti, Kosmas Alexopoulos
Published in: Lecture Notes in Mechanical Engineering, Advances in Artificial Intelligence in Manufacturing II, 2025
Publisher: Springer Nature Switzerland
DOI: 10.1007/978-3-031-86489-6_5

Data Analytics and AI for Quality Assurance in Manufacturing: Challenges and Opportunities

Author(s): Paolo Catti, Artur Freitas, Eliseu Pereira, Gil Gonçalves, Rui Pedro Lopes, Nikolaos Nikolakis, Kosmas Alexopoulos
Published in: Lecture Notes in Networks and Systems, Learning Factories of the Future, 2024
Publisher: Springer Nature Switzerland
DOI: 10.1007/978-3-031-65411-4_25

Relationship of Digital Product Passport and Digital Twin in Industry 4.0 Context

Author(s): Victória Melo, Fernando de la Prieta, Paulo Leitao
Published in: Studies in Computational Intelligence, Service Oriented, Holonic and Multi-agent Manufacturing Systems for Industry of the Future, 2025
Publisher: Springer Nature Switzerland
DOI: 10.1007/978-3-031-85316-6_14

An Augmented Reality Intelligent Guide for the Automotive Industry

Author(s): Francisco Pereira, Manuel Patrício, Rui Pedro Lopes, Paulo Leitão
Published in: Lecture Notes in Networks and Systems, Learning Factories of the Future, 2024
Publisher: Springer Nature Switzerland
DOI: 10.1007/978-3-031-65400-8_23

Real-Time Rule-Based Monitoring Tool to Achieve Zero Defect Manufacturing

Author(s): Julio Costa, Alexandre O. Júnior, Jose Barbosa, Gleifer Alves, Andre P. Borges, Gisela Garcia, Rui Pires, Paulo Leitao
Published in: Studies in Computational Intelligence, Service Oriented, Holonic and Multi-agent Manufacturing Systems for Industry of the Future, 2025
Publisher: Springer Nature Switzerland
DOI: 10.1007/978-3-031-85316-6_20

Peer reviewed articles (15)

Adapting Vision Transformers for Cross-Product Defect Detection in Manufacturing

Author(s): Nikolaos Nikolakis, Paolo Catti, Luca Fabbro, Kosmas Alexopoulos
Published in: Procedia Computer Science, Issue 253, 2025, ISSN 1877-0509
Publisher: Elsevier BV
DOI: 10.1016/J.PROCS.2025.01.329

Assessing the effectiveness of sharpness metrics to determine the presence of contamination on thermographic cameras in harsh environments

Author(s): Vittoria Medici, Milena Martarelli, Giuseppe Pandarese, Nicola Paone
Published in: Acta IMEKO, Issue 14, 2025, ISSN 2221-870X
Publisher: IMEKO International Measurement Confederation
DOI: 10.21014/ACTAIMEKO.V14I2.1944

A hybrid digital twin approach for proactive quality control in manufacturing

Author(s): Paolo Catti, Nikolaos Nikolakis, Konstantinos Sipsas, Nadir Picco, Kosmas Alexopoulos
Published in: Procedia Computer Science, Issue 232, 2025, ISSN 1877-0509
Publisher: Elsevier BV
DOI: 10.1016/j.procs.2024.02.124

A process-level LCA for evaluating the contribution of digitalization in the greening of a manufacturing system

Author(s): Alexios Chaloulos, Paolo Catti, Nikolaos Nikolakis, Kosmas Alexopoulos
Published in: Procedia CIRP, Issue 126, 2024, ISSN 2212-8271
Publisher: Elsevier BV
DOI: 10.1016/j.procir.2024.08.346

A Zero-Shot Learning Approach for Task Allocation Optimization in Cyber-Physical Systems

Author(s): Eliseu Pereira, João Reis, Rosaldo J. F. Rossetti, Gil Gonçalves
Published in: IEEE Transactions on Industrial Cyber-Physical Systems, Issue 2, 2025, ISSN 2832-7004
Publisher: Institute of Electrical and Electronics Engineers (IEEE)
DOI: 10.1109/TICPS.2024.3392151

Quality control in manufacturing through temperature profile analysis of metal bars: A steel parts use case

Author(s): Paolo Catti, Michalis Ntoulmperis, Vittoria Medici, Milena Martarelli, Nicola Paone, Wilhelm van de Kamp, Nikolaos Nikolakis, Kosmas Alexopoulos
Published in: Procedia CIRP, Issue 129, 2024, ISSN 2212-8271
Publisher: Elsevier BV
DOI: 10.1016/j.procir.2024.10.036

A methodology to assess circular economy strategies for sustainable manufacturing using process eco-efficiency

Author(s): Nikolaos Nikolakis, Paolo Catti, Alexis Chaloulos, Wilhelm van de Kamp, Mildred Puerto Coy, Kosmas Alexopoulos
Published in: Journal of Cleaner Production, Issue 445, 2025, ISSN 0959-6526
Publisher: Elsevier BV
DOI: 10.1016/j.jclepro.2024.141289

2D temperature distribution reconstruction of steel bars under thermal transient from sequences of occluded infrared images

Author(s): Vittoria Medici, Milena Martarelli, Paolo Castellini, Helmert Van De Kamp, Nicola Paone
Published in: Measurement, Issue 246, 2025, ISSN 0263-2241
Publisher: Elsevier BV
DOI: 10.1016/j.measurement.2025.116693

Laser line triangulation measurement on incandescent steel objects: methodologies to improve optical signal to noise ratio

Author(s): Valentina Pasquinelli, Milena Martarelli, Luigi Montalto, Matteo Nisi, Helmert Van de Kamp, Bart Verhoef, Nicola Paone
Published in: Acta IMEKO, Issue 14, 2025, ISSN 2221-870X
Publisher: IMEKO International Measurement Confederation
DOI: 10.21014/ACTAIMEKO.V14I2.2069

Inline-Acquired Product Point Clouds for Non-Destructive Testing: A Case Study of a Steel Part Manufacturer

Author(s): Michalis Ntoulmperis, Silvia Discepolo, Paolo Castellini, Paolo Catti, Nikolaos Nikolakis, Wilhelm van de Kamp, Kosmas Alexopoulos
Published in: Machines, Issue 13, 2025, ISSN 2075-1702
Publisher: MDPI AG
DOI: 10.3390/MACHINES13020088

Exploring Digital Twin Dynamics: An Analysis of Structure Configurations

Author(s): Victória Melo, José Barbosa, Flávia Pires, Fernando de la Prieta, Paulo Leitao
Published in: IFAC-PapersOnLine, Issue 58, 2024, ISSN 2405-8963
Publisher: Elsevier BV
DOI: 10.1016/j.ifacol.2024.09.135

A Physics-Aware Latent Diffusion Framework for Mitigating Adversarial Perturbations in Manufacturing Quality Control

Author(s): Nikolaos Nikolakis, Paolo Catti
Published in: Future Internet, Issue 18, 2026, ISSN 1999-5903
Publisher: MDPI AG
DOI: 10.3390/FI18010023

On a Hybrid CNN-Driven Pipeline for 3D Defect Localisation in the Inspection of EV Battery Modules

Author(s): Paolo Catti, Luca Fabbro, Nikolaos Nikolakis
Published in: Sensors, Issue 25, 2025, ISSN 1424-8220
Publisher: MDPI AG
DOI: 10.3390/S25247613

Survival Analysis-Based System for Predictive Maintenance Optimization

Author(s): Beatriz Coutinho, Margarida Moreira, Eliseu Pereira, Gil Gonçalves
Published in: SN Computer Science, Issue 6, 2025, ISSN 2661-8907
Publisher: Springer Science and Business Media LLC
DOI: 10.1007/S42979-025-04291-9

3D point cloud analysis for surface quality inspection: A steel parts use case

Author(s): Michalis Ntoulmperis, Paolo Catti, Silvia Discepolo, Wilhelm van de Kamp, Paolo Castellini, Nikolaos Nikolakis, Kosmas Alexopoulos
Published in: Procedia CIRP, Issue 122, 2024, ISSN 2212-8271
Publisher: Elsevier BV
DOI: 10.1016/j.procir.2024.01.074