OPEN PLATFORM FOR REALIZING ZERO DEFECTS IN CYBER PHYSICAL MANUFACTURING

Informazioni relative al progetto

OPENZDM

ID dell’accordo di sovvenzione: 101058673

DOI

10.3030/101058673

Progetto chiuso

Data della firma CE 24 Maggio 2022

Data di avvio 1 Giugno 2022

Data di completamento 30 Novembre 2025

Finanziato da

• Digital, Industry and Space

Costo totale

€ 10 875 885,00

Contributo UE

€ 8 268 146,00

Coordinato da

PANEPISTIMIO PATRON
Greece

CORDIS fornisce collegamenti ai risultati finali pubblici e alle pubblicazioni dei progetti ORIZZONTE.

I link ai risultati e alle pubblicazioni dei progetti del 7° PQ, così come i link ad alcuni tipi di risultati specifici come dataset e software, sono recuperati dinamicamente da .OpenAIRE .

Risultati finali

Documents, reports (4)

Impact management activities - intermediate version

Impact management activities – intermediate version

Methodologies and first implementations
Plan for impact management activities - initial version

Plan for impact management activities – initial version

Methodology for calibration and uncertainty analysis and preliminary results

Other (1)

D1.1 - Data management plan

Data management plan

Pubblicazioni

Conference proceedings (18)

IIoT portable laser line profilometer powered by AI for gap and flush measurement in automotive

Autori: Cristina Cristalli, Matteo Nisi, Paolo Chiariotti, Emanuele Lattanzi, Nicola Paone
Pubblicato in: 2025 IEEE 30th International Conference on Emerging Technologies and Factory Automation (ETFA), 2025
Editore: IEEE
DOI: 10.1109/ETFA65518.2025.11205712

Integration of Non-Destructive Inspection (NDI) systems for Zero-Defect Manufacturing in the Industry 4.0 era

Autori: Vittoria Medici, Milena Martarelli, Nicola Paone, Giuseppe Pandarese, Wilhelm van de Kamp, Bart Verhoef, Konstantinos Sipsas, Raimund Broechler, Lara Barja Besada, Kosmas Alexopoulos, Nikolaos Nikolakis
Pubblicato in: 2023, ISBN 979-8-3503-9657-7
Editore: IEEE
DOI: 10.1109/MetroInd4.0IoT57462.2023.10180016

A Zero-Defect Manufacturing Decision-Support System for the Decorative Surfaced Panels Industry

Autori: Eliseu Pereira, Gonçalo Pinto, Beatriz Coutinho, Gil Gonçalves, José Diogo Correia, Paulo Costa Reis
Pubblicato in: 2025 IEEE 30th International Conference on Emerging Technologies and Factory Automation (ETFA), 2025
Editore: IEEE
DOI: 10.1109/ETFA65518.2025.11205727

Enabling Zero-Defect Manufacturing Through Thermographic Data Analysis: a Steel Industry Use Case

Autori: Vittoria Medici, Milena Martarelli, Bart Verhoef, Wilhelm van de Kamp, Nicola Paone
Pubblicato in: 2025 IEEE 30th International Conference on Emerging Technologies and Factory Automation (ETFA), 2025
Editore: IEEE
DOI: 10.1109/ETFA65518.2025.11205579

Real-Time Automated Visual Inspection of Decorative Wood Panels for Zero Defects Manufacturing

Autori: Beatriz Coutinho, Tomás Martins, Eliseu Pereira, Gil Gonçalves
Pubblicato in: Proceedings of the 22nd International Conference on Informatics in Control, Automation and Robotics, 2025
Editore: SCITEPRESS - Science and Technology Publications
DOI: 10.5220/0013782200003982

Repeatability and Reproducibility Method of Hand-handle Laser Triangulation Profilometer

Autori: Guerino Gianfranco Paolini, Matteo Nisi, Sara Casaccia, Federica Amicucci, Cristina Cristalli, Nicola Paone
Pubblicato in: 2025 IEEE International Workshop on Metrology for Industry 4.0 & IoT (MetroInd4.0 & IoT), 2025
Editore: IEEE
DOI: 10.1109/METROIND4.0IOT66048.2025.11122082

Interpreting Data in the Absence of Production Time Consistency and Source Tracking

Autori: Asier Zubia, Laura Gomez, Pablo Galan, Arantza Bereciartua-Perez, Mildred Puerto-Coy
Pubblicato in: 2025 IEEE 30th International Conference on Emerging Technologies and Factory Automation (ETFA), 2025
Editore: IEEE
DOI: 10.1109/ETFA65518.2025.11205745

Data-Driven Predictive Maintenance for Component Life-Cycle Extension

Autori: Margarida Moreira, Eliseu Pereira, Gil Gonçalves
Pubblicato in: Proceedings of the 21st International Conference on Informatics in Control, Automation and Robotics, 2024
Editore: SCITEPRESS - Science and Technology Publications
DOI: 10.5220/0013014200003822

A human-centric drift controller framework for adaptive and explainable quality control in manufacturing

Autori: Paolo Catti, Nikolaos Nikolakis, Kosmas Alexopoulos
Pubblicato in: 2025 IEEE 30th International Conference on Emerging Technologies and Factory Automation (ETFA), 2025
Editore: IEEE
DOI: 10.1109/ETFA65518.2025.11205586

Design of an ISO 23247 Compliant Digital Twin for an Automotive Assembly Line

Autori: Victória Melo, José Barbosa, Gonçalo Mota, Fernando de La Prieta, Paulo Leitao
Pubblicato in: 2024 IEEE 7th International Conference on Industrial Cyber-Physical Systems (ICPS), 2024
Editore: IEEE
DOI: 10.1109/ICPS59941.2024.10640052

Digitalization of Industrial Inspection Assets through the Asset Administration Shell

Autori: Iury Michel Treuk, Alexandre O. Júnior, Rui Pedro Lopes, Gonçalo Mota, J. Joaquim Mira, Paulo Leitao
Pubblicato in: 2024 IEEE 7th International Conference on Industrial Cyber-Physical Systems (ICPS), 2024
Editore: IEEE
DOI: 10.1109/ICPS59941.2024.10640027

Human-Centric Proactive Quality Control in Industry5.0: The Critical Role of Explainable AI

Autori: Paolo Catti, Emmanouil Bakopoulos, Anja Stipankov, Natalia Cardona, Nikolaos Nikolakis, Kosmas Alexopoulos
Pubblicato in: 2024 IEEE International Conference on Engineering, Technology, and Innovation (ICE/ITMC), 2024
Editore: IEEE
DOI: 10.1109/ICE/ITMC61926.2024.10794347

HyPredictor: Hybrid Failure Prognosis Approach Combining Data-Driven and Knowledge-Based Methods

Autori: Miguel Almeida, Eliseu Pereira, Gil Gonçalves
Pubblicato in: Proceedings of the 21st International Conference on Informatics in Control, Automation and Robotics, 2024
Editore: SCITEPRESS - Science and Technology Publications
DOI: 10.5220/0012924300003822

Beam Straightness Measurement with Laser Triangulation System: a steel industry use case

Autori: Valentina Pasquinelli, Milena Martarelli, Nicola Paone, Paolo Castellini, Luigi Montalto, Kosmas Alexopoulos, Nikolaos Nikolakis, Wilhelm van de Kamp, Bart Verhoef
Pubblicato in: 2023, ISBN 979-8-3503-9657-7
Editore: IEEE
DOI: 10.1109/MetroInd4.0IoT57462.2023.10180023

0-DMF: A Decision-Support Framework for Zero Defects Manufacturing

Autori: Beatriz Coutinho, Eliseu Pereira, Gil Gonçalves
Pubblicato in: Proceedings of the 21st International Conference on Informatics in Control, Automation and Robotics, 2024
Editore: SCITEPRESS - Science and Technology Publications
DOI: 10.5220/0012924400003822

Laser Line Triangulation Sensor with Wide Measurement Range: a Steel Industry Use Case

Autori: Valentina Pasquinelli, Milena Martarelli, Nicola Paone, Wilhelm van de Kamp, Bart Verhoef
Pubblicato in: 2024 IEEE International Workshop on Metrology for Industry 4.0 & IoT (MetroInd4.0 & IoT), 2024
Editore: IEEE
DOI: 10.1109/MetroInd4.0IoT61288.2024.10584183

A robot-based inspecting system for 3D measurement

Autori: Silvia Discepolo, Milena Martarelli, Nicola Paone, Paolo Castellini, Wilhelm van de Kamp, Bart Verhoef, Nikolaos Nikolakis, Kosmas Alexopoulos
Pubblicato in: 2023
Editore: IEEE
DOI: 10.1109/MetroInd4.0IoT57462.2023.10180139

Positioning Cyber-Physical Systems and Digital Twins in Industry 4.0

Autori: Flávia Pires, Victória Melo, Jonas Queiroz, António Paulo Moreira, Fernando De La Prieta, Elísabet Estévez, Paulo Leitao
Pubblicato in: 2024 IEEE 7th International Conference on Industrial Cyber-Physical Systems (ICPS), 2024
Editore: IEEE
DOI: 10.1109/ICPS59941.2024.10640054

Book chapters (5)

An Explainable Active Learning Approach for Enhanced Defect Detection in Manufacturing

Autori: Nikolaos Nikolakis, Paolo Catti, Kosmas Alexopoulos
Pubblicato in: Lecture Notes in Mechanical Engineering, Advances in Artificial Intelligence in Manufacturing II, 2025
Editore: Springer Nature Switzerland
DOI: 10.1007/978-3-031-86489-6_5

Data Analytics and AI for Quality Assurance in Manufacturing: Challenges and Opportunities

Autori: Paolo Catti, Artur Freitas, Eliseu Pereira, Gil Gonçalves, Rui Pedro Lopes, Nikolaos Nikolakis, Kosmas Alexopoulos
Pubblicato in: Lecture Notes in Networks and Systems, Learning Factories of the Future, 2024
Editore: Springer Nature Switzerland
DOI: 10.1007/978-3-031-65411-4_25

Relationship of Digital Product Passport and Digital Twin in Industry 4.0 Context

Autori: Victória Melo, Fernando de la Prieta, Paulo Leitao
Pubblicato in: Studies in Computational Intelligence, Service Oriented, Holonic and Multi-agent Manufacturing Systems for Industry of the Future, 2025
Editore: Springer Nature Switzerland
DOI: 10.1007/978-3-031-85316-6_14

An Augmented Reality Intelligent Guide for the Automotive Industry

Autori: Francisco Pereira, Manuel Patrício, Rui Pedro Lopes, Paulo Leitão
Pubblicato in: Lecture Notes in Networks and Systems, Learning Factories of the Future, 2024
Editore: Springer Nature Switzerland
DOI: 10.1007/978-3-031-65400-8_23

Real-Time Rule-Based Monitoring Tool to Achieve Zero Defect Manufacturing

Autori: Julio Costa, Alexandre O. Júnior, Jose Barbosa, Gleifer Alves, Andre P. Borges, Gisela Garcia, Rui Pires, Paulo Leitao
Pubblicato in: Studies in Computational Intelligence, Service Oriented, Holonic and Multi-agent Manufacturing Systems for Industry of the Future, 2025
Editore: Springer Nature Switzerland
DOI: 10.1007/978-3-031-85316-6_20

Peer reviewed articles (15)

Adapting Vision Transformers for Cross-Product Defect Detection in Manufacturing

Autori: Nikolaos Nikolakis, Paolo Catti, Luca Fabbro, Kosmas Alexopoulos
Pubblicato in: Procedia Computer Science, Numero 253, 2025, ISSN 1877-0509
Editore: Elsevier BV
DOI: 10.1016/J.PROCS.2025.01.329

Assessing the effectiveness of sharpness metrics to determine the presence of contamination on thermographic cameras in harsh environments

Autori: Vittoria Medici, Milena Martarelli, Giuseppe Pandarese, Nicola Paone
Pubblicato in: Acta IMEKO, Numero 14, 2025, ISSN 2221-870X
Editore: IMEKO International Measurement Confederation
DOI: 10.21014/ACTAIMEKO.V14I2.1944

A hybrid digital twin approach for proactive quality control in manufacturing

Autori: Paolo Catti, Nikolaos Nikolakis, Konstantinos Sipsas, Nadir Picco, Kosmas Alexopoulos
Pubblicato in: Procedia Computer Science, Numero 232, 2025, ISSN 1877-0509
Editore: Elsevier BV
DOI: 10.1016/j.procs.2024.02.124

A process-level LCA for evaluating the contribution of digitalization in the greening of a manufacturing system

Autori: Alexios Chaloulos, Paolo Catti, Nikolaos Nikolakis, Kosmas Alexopoulos
Pubblicato in: Procedia CIRP, Numero 126, 2024, ISSN 2212-8271
Editore: Elsevier BV
DOI: 10.1016/j.procir.2024.08.346

A Zero-Shot Learning Approach for Task Allocation Optimization in Cyber-Physical Systems

Autori: Eliseu Pereira, João Reis, Rosaldo J. F. Rossetti, Gil Gonçalves
Pubblicato in: IEEE Transactions on Industrial Cyber-Physical Systems, Numero 2, 2025, ISSN 2832-7004
Editore: Institute of Electrical and Electronics Engineers (IEEE)
DOI: 10.1109/TICPS.2024.3392151

Quality control in manufacturing through temperature profile analysis of metal bars: A steel parts use case

Autori: Paolo Catti, Michalis Ntoulmperis, Vittoria Medici, Milena Martarelli, Nicola Paone, Wilhelm van de Kamp, Nikolaos Nikolakis, Kosmas Alexopoulos
Pubblicato in: Procedia CIRP, Numero 129, 2024, ISSN 2212-8271
Editore: Elsevier BV
DOI: 10.1016/j.procir.2024.10.036

A methodology to assess circular economy strategies for sustainable manufacturing using process eco-efficiency

Autori: Nikolaos Nikolakis, Paolo Catti, Alexis Chaloulos, Wilhelm van de Kamp, Mildred Puerto Coy, Kosmas Alexopoulos
Pubblicato in: Journal of Cleaner Production, Numero 445, 2025, ISSN 0959-6526
Editore: Elsevier BV
DOI: 10.1016/j.jclepro.2024.141289

2D temperature distribution reconstruction of steel bars under thermal transient from sequences of occluded infrared images

Autori: Vittoria Medici, Milena Martarelli, Paolo Castellini, Helmert Van De Kamp, Nicola Paone
Pubblicato in: Measurement, Numero 246, 2025, ISSN 0263-2241
Editore: Elsevier BV
DOI: 10.1016/j.measurement.2025.116693

Laser line triangulation measurement on incandescent steel objects: methodologies to improve optical signal to noise ratio

Autori: Valentina Pasquinelli, Milena Martarelli, Luigi Montalto, Matteo Nisi, Helmert Van de Kamp, Bart Verhoef, Nicola Paone
Pubblicato in: Acta IMEKO, Numero 14, 2025, ISSN 2221-870X
Editore: IMEKO International Measurement Confederation
DOI: 10.21014/ACTAIMEKO.V14I2.2069

Inline-Acquired Product Point Clouds for Non-Destructive Testing: A Case Study of a Steel Part Manufacturer

Autori: Michalis Ntoulmperis, Silvia Discepolo, Paolo Castellini, Paolo Catti, Nikolaos Nikolakis, Wilhelm van de Kamp, Kosmas Alexopoulos
Pubblicato in: Machines, Numero 13, 2025, ISSN 2075-1702
Editore: MDPI AG
DOI: 10.3390/MACHINES13020088

Exploring Digital Twin Dynamics: An Analysis of Structure Configurations

Autori: Victória Melo, José Barbosa, Flávia Pires, Fernando de la Prieta, Paulo Leitao
Pubblicato in: IFAC-PapersOnLine, Numero 58, 2024, ISSN 2405-8963
Editore: Elsevier BV
DOI: 10.1016/j.ifacol.2024.09.135

A Physics-Aware Latent Diffusion Framework for Mitigating Adversarial Perturbations in Manufacturing Quality Control

Autori: Nikolaos Nikolakis, Paolo Catti
Pubblicato in: Future Internet, Numero 18, 2026, ISSN 1999-5903
Editore: MDPI AG
DOI: 10.3390/FI18010023

On a Hybrid CNN-Driven Pipeline for 3D Defect Localisation in the Inspection of EV Battery Modules

Autori: Paolo Catti, Luca Fabbro, Nikolaos Nikolakis
Pubblicato in: Sensors, Numero 25, 2025, ISSN 1424-8220
Editore: MDPI AG
DOI: 10.3390/S25247613

Survival Analysis-Based System for Predictive Maintenance Optimization

Autori: Beatriz Coutinho, Margarida Moreira, Eliseu Pereira, Gil Gonçalves
Pubblicato in: SN Computer Science, Numero 6, 2025, ISSN 2661-8907
Editore: Springer Science and Business Media LLC
DOI: 10.1007/S42979-025-04291-9

3D point cloud analysis for surface quality inspection: A steel parts use case

Autori: Michalis Ntoulmperis, Paolo Catti, Silvia Discepolo, Wilhelm van de Kamp, Paolo Castellini, Nikolaos Nikolakis, Kosmas Alexopoulos
Pubblicato in: Procedia CIRP, Numero 122, 2024, ISSN 2212-8271
Editore: Elsevier BV
DOI: 10.1016/j.procir.2024.01.074