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OPEN PLATFORM FOR REALIZING ZERO DEFECTS IN CYBER PHYSICAL MANUFACTURING

Objective

This project addresses the challenge of mfg industry to deliver high-quality products at the necessary production rates while minimizing waste and energy consumption, maximizing efficiency and ROI. openZDM project is an Innovation Action that will develop and demonstrate in 5 representative production lines an open platform designed to realize ZDM. The platform integrates advanced ICT solutions & innovative non-destructive testing, setting the foundations for an innovative solution applicable to a large variety of mfg industries.
The 5 pilots represent the largest part of the EU's manufacturing sector, geographically (including plants in northern and southern areas of Europe), technologically (fully & semi automated, and manual processes) and from their value chain positioning (including Tier 1, Tier 2 suppliers, technology suppliers and OEMs). Furthermore, the choice of partners has been done considering strategic sectors for the green transition, in particular two energy intensive production processes (glass bottles, steel suspension arms), one process strategic for the electrification (production of batteries), one process consuming renewable materials (wood based panels) and one highly digitalized automotive assembly plant. The project aims to develop a digital platform that builds on the state-of-the-art RAMI 4.0 and Asset Administration Shell (AAS) to implement intra-factory quality management practices, applicable to these different production environments. In addition several non-destructive inspection (NDI) methods and data-driven quality assessment techniques are considered for online defect identification and quality assessment, distributed at various stages along the manufacturing line. Finally, the Digital Twin and the related services is a key enabling technology for online process adaptation & prediction/prevention of defects, to achieve waste reduction and improved efficiency, aiming to significantly improve the production sustainability of CPPSs.

Coordinator

PANEPISTIMIO PATRON
Net EU contribution
€ 1 338 125,00
Address
University Campus Rio Patras
265 04 Rio Patras
Greece

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Region
Αχαΐα Δυτική Ελλάδα Κεντρική Ελλάδα
Activity type
Higher or Secondary Education Establishments
Other funding
€ 0,00

Participants (19)

VDL WEWELER BV
Netherlands
Net EU contribution
€ 393 375,00
Address
Ecofacterij 10
7325WC Apeldoorn

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Region
Oost-Nederland Gelderland Veluwe
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 262 250,00
VOLKSWAGEN AUTOEUROPA, Lda
Portugal
Net EU contribution
€ 306 375,00
Address
Quinta Da Marqueza
2951 Quinta Do Anjo/palmela

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Region
Continente Área Metropolitana de Lisboa Área Metropolitana de Lisboa
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 204 250,00
MC SHARED SERVICES SA
Portugal
Net EU contribution
€ 75 750,00
Address
Lugar Do Espido, Via Norte
4470-177 Maia

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Region
Continente Norte Área Metropolitana do Porto
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 50 500,00
Third-party

Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.

SONAE ARAUCO ESPANA-SOLUCIONES DE MADERA SL
Spain
Net EU contribution
€ 97 500,00
Address
Calle Ramirez De Arellano 21
28043 Madrid

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Region
Comunidad de Madrid Comunidad de Madrid Madrid
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 65 000,00
Third-party

Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.

SONAE ARAUCO PORTUGAL SA
Portugal
Net EU contribution
€ 193 650,00
Address
Lugar De Agua Levada
Espinho Mgl

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Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 129 100,00
Vidrala S.A.
Spain
Net EU contribution
€ 240 843,00
Address
Barrio Munegazo 22
01400 Llodio

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Region
Noreste País Vasco Araba/Álava
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 160 563,25
NETCOMPANY-INTRASOFT SA
Luxembourg
Net EU contribution
€ 865 500,00
Address
Rue Nicolas Bove 2b
1253 Luxembourg

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Region
Luxembourg Luxembourg Luxembourg
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 577 000,00
U-SENSE.IT SRL
Italy
Net EU contribution
€ 119 625,00
Address
Via Brecce Bianche 12
60131 Ancona

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Centro (IT) Marche Ancona
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 79 750,00
ASOCIACION DE INVESTIGACION METALURGICA DEL NOROESTE
Spain
Net EU contribution
€ 601 125,00
Address
Calle Relva Torneiros 27a
36410 Porrino

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Region
Galicia Pontevedra
Activity type
Research Organisations
Other funding
€ 0,00
INDUCTION SRL
Italy
Net EU contribution
€ 81 562,00
Address
Via Marocchi 152
10046 Poirino

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Nord-Ovest Piemonte Torino
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 54 375,50
HABBER TEC PORTUGAL
Portugal
Net EU contribution
€ 442 500,00
Address
Avenida Miguel Bombarda N36 2 208d
1050-165 Lisboa

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Region
Continente Área Metropolitana de Lisboa Área Metropolitana de Lisboa
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 295 000,00
MONDRAGON SISTEMAS DE INFORMACION SOCIEDAD COOPERATIVA
Spain
Net EU contribution
€ 294 150,00
Address
Calle Ama Kandida 21
20140 Andoain

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Noreste País Vasco Gipuzkoa
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 196 100,00
F6S NETWORK IRELAND LIMITED
Ireland
Net EU contribution
€ 145 875,00
Address
39 Fitzwilliam Place
D02 ND61 Dublin

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Ireland Eastern and Midland Dublin
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 97 250,00
FUNDACION TECNALIA RESEARCH & INNOVATION
Spain
Net EU contribution
€ 724 916,00
Address
Parque Cientifico Y Tecnologico De Bizkaia Astondo Bidea Edificio 700
48160 Derio (Bizkaia)

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Region
Noreste País Vasco Bizkaia
Activity type
Research Organisations
Other funding
€ 0,25
UNIVERSITA POLITECNICA DELLE MARCHE
Italy
Net EU contribution
€ 831 250,00
Address
Piazza Roma 22
60121 Ancona

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Region
Centro (IT) Marche Ancona
Activity type
Higher or Secondary Education Establishments
Other funding
€ 0,00
INSTITUTO POLITECNICO DE BRAGANCA
Portugal
Net EU contribution
€ 489 250,00
Address
Campus De Santa Apolonia
5301 253 Braganca

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Region
Continente Norte Terras de Trás-os-Montes
Activity type
Higher or Secondary Education Establishments
Other funding
€ 0,00
COMAU SPA
Italy
Net EU contribution
€ 353 700,00
Address
Via Rivalta 30
10095 Grugliasco

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Region
Nord-Ovest Piemonte Torino
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 235 800,00
UNIVERSIDADE DO PORTO
Portugal
Net EU contribution
€ 371 875,00
Address
Praca Gomes Teixeira
4099-002 Porto

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Region
Continente Norte Área Metropolitana do Porto
Activity type
Higher or Secondary Education Establishments
Other funding
€ 0,00
APTIV CONNECTION SYSTEMS SERVICES ITALIA SPA
Italy
Net EU contribution
€ 301 200,00
Address
Strada Del Francese 137
10156 Torino

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Region
Nord-Ovest Piemonte Torino
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 200 800,00