Project Results
CORDIS provides links to public deliverables and publications of HORIZON projects.
Links to deliverables and publications from FP7 projects, as well as links to some specific result types such as dataset and software, are dynamically retrieved from OpenAIRE .
Deliverables
Information on the microstructural properties and mechnical performance of the utilized mono-materials. The determined performance of the mono-materials is essential for the subsequent multi-material processing.
Design guidelines for each material combination (opens in new window)This document will summarize all the guidelines as tolerances, dimensional accuracy and restrictions for manufacturing AM multi material components with the given material combinations on the specific use cases.
Definition of AM-grade feedstock requirements after recycling (opens in new window)Definition of acceptance criteria for AM-grade feedstock will be made. Qualification procedures will be defined for both virgin and recycled powder after the multi-material printing phase. The threshhold on feedstock’s contamination level will be evaluated after multi-material recycling and will be defined based on the properties of the printed parts.
Building and application of microscale simulation (opens in new window)This Deliverable will focus on the development of a micro-scale thermo-mechanical simulation for bi-material configurations using in-house FEM software.
AM qualification protocols for multi-materials AM post-process (opens in new window)Establishing a post-processing qualification protocol for multi-material AM parts as a function of the chosen alloy and related to use-case requirements and specifications. Definition of guidelines for multi-material post-processing strategies.
Report and Data for the separation of two different powder materials. Evaluation of achievable powder purity and separation rate using screening and elutriation (opens in new window)This document and data will summarize the effectiveness and achievable powder purity for elutriation and screening. The document will include general guidelines for the separation of powder mixture using these processes.
Experimental/ simulation comparison (opens in new window)This report will focus on macro-scale experimental validation using XRD analysis
Building material identification and application of material transition scale simulation (opens in new window)It will present methodology and application of material properties identification to feed macro-scale simulations
Spreading of bi-material powder (opens in new window)This report focuses on the DEM study of the behaviour of a bi-layer/multi-layered bi-material spreading and its interaction with a solid part.
Improving top surface bed quality (opens in new window)This document reports on the progress made to optimize numerically by DEM the powder spreading, by improving the powder bed quality on the top surface of the solid part.
AM qualification protocols for multi-materials AM process (opens in new window)Definition and investigation of the qualification requirements of the interface zone in the multi-material parts and establishing a qualification protocol for multi-material AM processes as an outcome. Since the relevant AM standards are currently not considering multi-material PBF-LB/DED technologies, these gaps will be investigated and contributions on how to best address them will be made. Recommandations on how to best update the relevant standards will be communicated to the national standardization institution.
It will present methodology and application of material properties identification to feed macro-scale simulations.
Initial communication kit (website, factsheet, leaflet, etc.) (opens in new window)Webpage & description of MADE-3D webpage prepared in the first months of the project. Media kit including project promotional materials.
MVP of Optimisation and data science platform for transition zone MMAM (opens in new window)xT's objective is to develop an MVP of a data science platform called xT-AMI-MMAM and an ML-based technique to optimise the process parameters and develop a model from the data for multi-material additive manufacturing. The first stage would be to obtain relevant data and perform a workflow analysis (in this step we list and define the inputs and outputs) using the machine model and materials that the SLM solutions and Skyrora will use to optimise the transition zone for both the SLM and DED processes, respectively.Once the workflow has been set up on xT-AMI-MMAM, the next step would be to on-board the SLM Solution and Skyrora on xT-AMI-MMAM. Further, the users would be given access to the xT-AMi-MMAM.
FEM Simulation of thermal, magnetic, residual stresses on macro level for the components (opens in new window)This report focusses on the FEM simulation of the topology optimized use case components regarding the thermal, magnetic and residual stresses on the marco level.
Optimized parameter sets for PBF-LB and DED for specific material combinations and powder fractions (opens in new window)The users would be able to set up the experiment on the xT_AMi-MMAM and carry out the iteration of print jobs with assistance from the xT team. xT-AMi-MMAM will assist users in score prediction, data modelling to overcome anomalies, and 3D plots to understand the co-relationship between the inputs and the outputs.The data analysis report will provide a summary of regions of interest, parameter importance analysis, and predicted best configurations.
Baseline powder: 100 kg FeSi/316L; 80kg Ti; 130kg IN718; 50 kg AlSi10Mg; 100kg CuCrZr (opens in new window)The tailor-made powder batches will be provided to the project partners based on the specific technological needs, to carry out first print runs.
Prototype material atomization: 30kg Nb; 15kg Fe(soft-mag.) / 15kg (non-mag.); 50 kg Al; 90 kg Cu (opens in new window)A second lot of tailor-made powder batches will be delivered to the project partners, to undergo the optmization process on the prototype materials.
Extension of the IZEO method to additive manufacturing process with multi materials considering the boundary design (opens in new window)This deliverable presents the extended IZEO method to enable the design and dimensioning of additively manufactures multi-material products considering the interface und uncertainty aspects as material properties and geometry.
Determination of suitable material combinations by taking into account electrochemical compatibility, sensitivity to process defect formation and necessary post processing steps (e.g. heat treatment, HIP,…)
Publications
Author(s):
Ilona Lazaridoua, Nikolaos D. Alexopoulosa, Vasileios Zeimpekisa, Theodoros Souxesa, Evangelos Vasileioub, Josephin Enzc, Remy Uld
Publisher:
European Conference on Fracture 2026
Author(s):
John Aristeidakis, Fuyao Yan, David Linder, Savya Sachi, Ida Berglund
Published in:
Proceedings of the European conference on spacecraft structures materials and environmental testing ECSSMET 2024, 2024
Publisher:
ESTAC
Author(s):
John Aristeidakis; Fuyao Yan; David Linder; Savya Sachi;I da Berglund
Publisher:
9th Edition of the 3AF International Space Propulsion Conference, 20-23 May
Author(s):
Stefan Karanovic, Erwin Reisinger, Martin Niederwieser, Andreas Klug
Published in:
Smart Systems Integration Conference, 2025
Publisher:
SSIC
Author(s):
Audry, Nils; Croset, Guillaume
Published in:
2025
Publisher:
AAMS 2025
DOI:
10.5281/ZENODO.15038076
Author(s):
S. Gründer, C. Singer, G. Schlick, F. Hengsbach, M. Schaper
Published in:
TMS 2025 154th Annual Meeting & Exhibition Supplemental Proceedings, 2025
Publisher:
Poster at TMS
Author(s):
Wolfgang Schoeffmann, Christof Knollmayr, and Kambiz Mehrabi
Published in:
SAE International, ISSN 2688-3627
Publisher:
SAE International
DOI:
10.4271/2024-01-2578
Author(s):
Christopher Singer, Max Horn, Georg Schlick, Johannes Schilp, Saba Zabihzadeh, Christina-Margarita Charalampidou, Nikolaos D. Alexopoulos
Published in:
Procedia Structural Integrity, Issue 68, 2025, ISSN 2452-3216
Publisher:
Elsevier BV
DOI:
10.1016/J.PROSTR.2025.06.141
Author(s):
Nikolaos Alexopoulos, Ioanna Giavrouta, Leonard Alberty, Max Horn, Ismail Ünsal, Georg Schlick
Published in:
Materials, Issue 19, 2026, ISSN 1996-1944
Publisher:
MDPI AG
DOI:
10.3390/MA19163367
Author(s):
Nikolaos D. Alexopoulos; Vasileios Zeimpekis; Evangelos Vasileiou; Nikolaos Thomaidis; Theodoros Souxes; Ilona Lazaridou; Maksym Lutsyk; Roman Vorobev; Evgeniy Karakash; Elena Karpovich; Olexandr Grydin
Published in:
The 14th EASN International Conference on “Innovation in Aviation & Space Towards Sustainability Today & Tomorrow”, 2025, ISSN 1740-8776
Publisher:
Blackwell Publishing Inc.
DOI:
10.3390/ENGPROC2025090109
Author(s):
Olexandr Grydin, Yevgen Karakash, Olena Karpovych, Sven Gründer, Mirko Schaper, Florian Hengsbach
Published in:
The Minerals, Metals & Materials Series, TMS 2025 154th Annual Meeting & Exhibition Supplemental Proceedings, 2025
Publisher:
Springer Nature Switzerland
DOI:
10.1007/978-3-031-80748-0_22
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