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Zero Emission electric Vehicles enabled by haRmonised circulArity

Project description

Zero emission solution for electric vehicle value chains

Electric vehicles (EVs) present a promising solution for mitigating vehicular transport emissions. However, despite their potential, the production process and value chain still generate unsustainable emissions, posing a significant challenge to their widespread adoption and effectiveness. In this context, the EU-funded ZEvRA project aims to enhance circularity throughout the entire value chain of light-duty EVs. To achieve this objective, the project will initially employ a design for circularity (DfC) methodology, with a primary focus on minimising CO2 emissions and fostering innovations across the value chain. Additionally, the project will endeavour to develop alternative solutions for over 84 % of used materials, alongside creating digital tools to support their manufacturing and integration.

Objective

ZEvRA's main objective is to improve the circularity of light-duty EVs throughout their entire value chain, from materials supply and manufacturing to end-of-life (EoL) processes, which aligns with the European Union's goal of achieving zero CO2e emissions by 2035, particularly in the EV value chain. To do so, ZEvRA will develop a Design for Circularity (DfC) methodology and a holistic circularity assessment aimed at improving the production of electric vehicles (EVs) based on the 9Rs. This methodology will be validated by developing zero emission solutions for the most important automotive materials, covering > 84% material mix: steel, three versions of aluminium (wrought, casting, and foam), thermoplastics composites (long and continuous fibre-reinforced), unfiled/short fibre plastics, glass, tyres and Rare Earth Elements (REE). These solutions will be supported by a set of digital tools to support the manufacturing of the use cases, the assessment of circularity, traceability, and the virtual integration of components into a full replicable vehicle. To maximise the outreach of our methodology and zero emission solutions, ZEvRA will develop a dedicated training & upskilling programme for the automotive workforce and academia, together with activities aimed at increasing awareness & acceptability of the proposed zero emission solutions. Lastly, circular business models targeting EoL and logistics aimed at improving the economic feasibility of circularity in EVs are advanced. ZEvRA’s innovations aim to improve zero emission approaches in the life cycle and value chain of at least 59% of European EVs by 2035 through the 5 OEMs and Tier 1’s that are part of the consortium, which includes industry and academia covering the entire automotive value chain.

Coordinator

FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV
Net EU contribution
€ 1 264 735,00
Address
HANSASTRASSE 27C
80686 Munchen
Germany

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Region
Bayern Oberbayern München, Kreisfreie Stadt
Activity type
Research Organisations
Links
Total cost
€ 1 264 735,00

Participants (28)

Partners (1)