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Development of heating technologies for the Efficient renewable Energy COnsumption of CO2-neutral DOWNSTREAM-processes

Project description

Innovative heating technologies for clean steel production processes

As steel production is one of the most carbon-intensive manufacturing processes, the EU supports a shift towards cleaner steel production to achieve its goal of climate neutrality by 2050. The EU-funded E-ECO Downstream project aims to reduce the carbon footprint of steel production by using hydrogen, biogas, and electricity as alternatives to carbon-based fuels. The project will develop advanced technologies for downstream steel-making processes, including integrating green hydrogen into existing reheating furnace burners and exploring hybrid heating concepts. Additionally, it will re-evaluate waste heat streams and their recovery in future processes, analyse energy efficiency potentials, and assess these solutions through techno-eco-environmental analysis.

Objective

The aim of E-ECO Downstream is to enable a clean steel production by developing advanced and breakthrough technologies for the steel making downstream processes. This will decisively support the EU in achieving its goal towards climate neutrality by 2050.
E-ECO Downstream focuses on the efficient utilization of hydrogen, biogas, and electricity to substitute carbon-based fuels and drastically lower the carbon footprint of the steel production. Energy efficiency is pursued to enable sustainable utilization of volatile green energy. Currently installed burners of reheating furnaces will be enabled to utilize green H2 by integration of newly designed and 3D-printed burner components instead of replacing entire burner systems. To increase fuel flexibility hybrid heating concepts (H2 and electricity) will be investigated in a pilot walking beam furnace. Since the mentioned solutions will change the waste heat streams and their heat recovery in future downstream processes must be reevaluated. This will be done by analysing the partners processes and plants, development and testing of waste heat recovery concepts and recuperators regarding their suitability to new fuels and their off gases, while considering their impact on materials/product. Energy efficiency potentials of downstream processes will be evaluated by case studies for the application of hot charge from casting to hot rolling by covering of the slabs with passive and active panels.
The elaborated solutions will be assessed by techno-eco-environmental analysis to evaluate their applicability and to increase their acceptance in the steel community.
The E-ECO Downstream consortium has a deep and shared knowledge of iron and steel making, downstream processes and heating technology, materials engineering, numerical simulation, experimental investigations, economy, and life cycle analysis.

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Keywords

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Programme(s)

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Topic(s)

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Funding Scheme

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HORIZON-RIA - HORIZON Research and Innovation Actions

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Call for proposal

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(opens in new window) HORIZON-CL4-2024-TWIN-TRANSITION-01

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Coordinator

SCUOLA SUPERIORE DI STUDI UNIVERSITARI E DI PERFEZIONAMENTO S ANNA
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 710 364,87
Address
PIAZZA MARTIRI DELLA LIBERTA 33
56127 Pisa
Italy

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Region
Centro (IT) Toscana Pisa
Activity type
Higher or Secondary Education Establishments
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 710 364,88

Participants (7)

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