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SOEC HYDROGEN INTEGRATION AND CIRCULAR USE IN STEELMAKING PROCESS

Project description

Hydrogen for sustainable steel and industrial circularity

The steel sector accounts for 9 % of global anthropogenic CO2 emissions and consumes about 5.2 MWh of primary energy per tonne of steel, underscoring the urgency of cutting energy consumption and CO2 emissions. The EU-funded SYRIUS project will tackle both these challenges by integrating a 4.2 MWe solid oxide electrolysis cell (SOEC) at the electric arc furnace plant in Terni, Italy, to produce 100 kg/h of green hydrogen. This hydrogen will supply a 280 t/h reheating furnace, reducing CO2 emissions by up to 5 600 tonnes per year during the project and potentially targeting full decarbonisation upon complete hydrogen use in the furnace. SYRIUS will also enhance industrial circularity by recovering furnace off-gas heat, using oxygen from the SOEC by-products, and exploring water recycling solutions.

Objective

Facing the urgent challenges of climate change and the necessity for a transition towards more sustainable and efficient energy systems, the industrial sector, with the steel industry at the forefront, is compelled to significantly cut energy consumption and CO2 emissions. The steel sector, accounting for 9% of global anthropogenic CO2 emissions and consuming an average of ~5.2 MWh of primary energy per ton of steel produced, is at the heart of this challenge. The SYRIUS project, spanning 54 months, aims to revolutionize this landscape by integrating a 4.2 MWel Solid Oxide Electrolysis Cell (SOEC) for producing 100 kg/h of green hydrogen into a real Electric Arc Furnace (EAF) plant. Hydrogen will feed a 280tsteel/h – 84 MWth slab reheating furnace, demonstrating the potential to reduce steel reheating process CO2 emissions by 5,600 t/year during the project and up to 100% with full hydrogen feeding. By generating steam through furnace off-gas heat recovery, implementing by-product oxygen recovery in the furnace (allowing additional savings of 430 tCO2/year in SYRIUS and of 2% fuel input in future expansion) and analysing options for water recycle, SYRIUS seeks to minimize external energy consumption and sets industrial circularity at the project core. With a viable business case centred on process integration, SYRIUS aims to strongly enhance market opportunities in the short to medium term by driving industrial green hydrogen costs below 2.2 €/kg, surpassing the SRIA targets for 2030. By preserving end-product quality at competitive costs, reducing greenhouse gas emissions, lowering hydrogen costs, and creating new direct and indirect jobs, SYRIUS will play a pivotal role in enhancing the circularity of the EU steel sector. A first-of-its-kind TRL7 plant, ready to be scaled up, extended to other industries, and replicated globally thanks to the unique geographic coverage of the technology providers in the SYRIUS consortium, will showcase innovation in action.

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Keywords

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

HORIZON-JU-IA - HORIZON JU Innovation Actions

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Call for proposal

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(opens in new window) HORIZON-JTI-CLEANH2-2024

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Coordinator

EU CORE CONSULTING SRL
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 719 595,80
Address
VIA XX SETTEMBRE 98/E
00187 ROMA
Italy

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Centro (IT) Lazio Roma
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Links
Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

No data

Participants (11)

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