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New industrial process for footwear manufacturing using 3D Bonding

Project description

New 3D bonding to switch stitching

From the first shoe stitching machine invented in the 1850s to today’s computer-controlled stitching machines used in many shoe factories, a new polymer injection process is now expected to disrupt the shoemaking industry. Funded by the European Innovation Council, the 3D Bonding project will advance highly automated and robotised manufacturing of high-end footwear. Specifically, a polymer injection process can be used to bond materials in 3D (instead of stitching). This creates a stable skeleton without overlapping seams. This technology eliminates the need for complex stitching operations, improving the mechanical properties of the footwear (adaptation, comfort and permeability). The overarching aim is to boost the manufacturing process, reduce delivery times and strengthen the EU economy.

Objective

The 3D BONDING project addresses a disruptive process, based on a family of patents (Simplicity Works- PCT/ES2012/07001369) for highly automated and robotised manufacturing of high-end footwear. Through a polymer injection process, we bond materials in 3D (instead of stitching), that creates a stable skeleton without overlapping seams, in a few seconds. This technology eliminates the need of complex stitching operations, improving the mechanical properties foot the footwear (adaptation, comfort, and permeability). 3D Bonding simplifies footwear manufacturing reducing the total number of operations to 20 (70 for traditional manufacturing), reducing labour costs associated to stitching and assembly by 72%, and using 50% less material. Moreover, the carbon footprint is 13% less than a traditionally made product. Our 3D BONDING project can bring back to EU the manufacturing process, resulting in reduced delivery times, multiple job positions and a stronger economy for the EU.

Fields of science (EuroSciVoc)

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Keywords

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Programme(s)

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Topic(s)

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Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

HORIZON-EIC-ACC-BF - HORIZON EIC Accelerator Blended Finance

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) HORIZON-EIC-2021-ACCELERATOROPEN-01

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Coordinator

SIMPLICITY WORKS EUROPE SL
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 1 290 322,00
Address
PQ TECNOLOGICO UNIVERSIDAD MIGUEL HERNANDEZ SN EDIFICIO QUORUM IV
03202 Elche
Spain

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Este Comunitat Valenciana Alicante/Alacant
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 1 843 318,54
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