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Quality assurance concepts for adhesive bonding of aircraft composite structures by advanced NDT

Objective

The integration of innovative lightweight materials like CFRP into multi-material design (MMD) environments in aeronautic applications brings along a paradigm shift in initial design, manufacturing and in maintenance, repair and overhaul (MRO). Essential cost reductions over the whole aircraft lifecycle demand innovative processes meeting the specific requirements of MMD in general and specifically of CFRP. The certification of (structural) adhesive bonding marks a key step for full integration of CFRP, as adhesive bonding is the optimum CFRP joining technology.

As yet difficulties in predicting and assessing the bond quality by non-destructive testing limit certification of adhesive bonding technologies and subsequently their usage in aeronautic applications.

ComBoNDT aims at overcoming these limitations by further development and maturation of extended non-destructive testing (ENDT) methods suitable for pre- and post-bond inspection of adherend surfaces and adhesively bonded joints.

The ComBoNDT approach is threefold:

- reliable and reproducible detection of undefined and/or multiple contaminations on surfaces prior bonding, triggering surface cleaning and activation measures,
- reliable and reproducible detection of poor bond quality, triggering appropriate repair actions,
- improvements in robustness of methods addressing the requirements of in-line inspection in both aircraft manufacturing and MRO environments.

Time savings of up to 70 % and cost savings of up to 50 % in related production, MRO and retrofit processes are expected from the application of ENDT technologies resulting from ComBoNDT.

ComBoNDT addresses relevant levels of technology and of manufacturing readiness. ComBoNDT will contribute to implementation of safe, cost- and time-efficient adhesive bonding technologies and to reducing production and MRO costs.

Call for proposal

H2020-MG-2014-2015

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Sub call

H2020-MG-2014_TwoStages

Coordinator

FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV
Net EU contribution
€ 797 621,25
Address
Hansastrasse 27c
80686 Munchen
Germany

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Region
Bayern Oberbayern München, Kreisfreie Stadt
Activity type
Research Organisations
Other funding
€ 0,00

Participants (12)

INSTYTUT MASZYN PRZEPLYWOWYCH IM ROBERTA SZEWALSKIEGO POLSKIEJ AKADEMII NAUK - IMP PAN
Poland
Net EU contribution
€ 314 000,00
Address
Ul. Fiszera 14
80-231 Gdansk

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Region
Makroregion północny Pomorskie Trójmiejski
Activity type
Research Organisations
Other funding
€ 0,00
CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE CNRS
France
Net EU contribution
€ 344 206,00
Address
Rue Michel Ange 3
75794 Paris

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Region
Ile-de-France Ile-de-France Paris
Activity type
Research Organisations
Other funding
€ 0,25
AERNNOVA COMPOSITES ILLESCAS SA
Spain
Net EU contribution
€ 367 250,00
Address
Crta Nacional Madrid-toledo Km 32 Parque Industr Illescas
45200 Illescas

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Region
Centro (ES) Castilla-La Mancha Toledo
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 0,00
AGENZIA NAZIONALE PER LE NUOVE TECNOLOGIE, L'ENERGIA E LO SVILUPPO ECONOMICO SOSTENIBILE
Italy
Net EU contribution
€ 398 125,00
Address
Lungotevere Grande Ammiraglio Thaon Di Revel 76
00196 Roma

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Region
Centro (IT) Lazio Roma
Activity type
Research Organisations
Other funding
€ 0,00
PANEPISTIMIO PATRON
Greece
Net EU contribution
€ 454 375,00
Address
University Campus Rio Patras
265 04 Rio Patras

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Region
Κεντρική Ελλάδα Δυτική Ελλάδα Αχαΐα
Activity type
Higher or Secondary Education Establishments
Other funding
€ 0,00
AIRBUS DEFENCE AND SPACE GMBH
Germany
Net EU contribution
€ 451 500,00
Address
Willy-messerschmitt-strasse 1
82024 Taufkirchen

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Region
Bayern Oberbayern München, Landkreis
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 0,00
EASN TECHNOLOGY INNOVATION SERVICES BVBA
Belgium
Net EU contribution
€ 99 375,00
Address
Terweidenstraat 28
3440 Budingen

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Vlaams Gewest Prov. Vlaams-Brabant Arr. Leuven
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 0,00
GMI AERO
France
Net EU contribution
€ 304 500,00
Address
13 Rue Georges Auric Cap 19
75019 Paris

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Ile-de-France Ile-de-France Paris
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 0,00
AIRBUS DEFENCE AND SPACE LTD
United Kingdom
Net EU contribution
€ 137 110,00
Address
Gunnels Wood Road
SG1 2AS Stevenage

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Region
East of England Bedfordshire and Hertfordshire Hertfordshire
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 0,00
AUTOMATION WR GMBH
Germany
Net EU contribution
€ 259 987,50
Address
Messerschmittstrasse 7
80992 Munchen

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Bayern Oberbayern München, Kreisfreie Stadt
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 0,00
COMMISSARIAT A L ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
France
Net EU contribution
€ 339 130,00
Address
Rue Leblanc 25
75015 Paris 15

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Region
Ile-de-France Ile-de-France Paris
Activity type
Research Organisations
Other funding
€ 0,00
AIRBUS
France
Net EU contribution
€ 350 046,00
Address
2 Rond Point Emile Dewoitine
31700 Blagnac

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Region
Occitanie Midi-Pyrénées Haute-Garonne
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Other funding
€ 0,25