Objective
The AGRAL (Advanced Green Aluminium anode) project will aim at developing the manufacturing technologies of a specific cermet (called AGRAL cermet within this proposal) that has shown at lab scale outstanding properties in high temperature and corrosive media i.e. aluminium electrolysis. Furthermore, this AGRAL cermet enables Aluminium Pechiney, leader of this project, to consider the replacement of their current carbon anode by this inert anode thus decreasing to zero the CO2 emission during electrolysis process. Furthermore this AGRAL cermet will be tested for two applications: aluminium electrolysis (for the manufacturing of an inert anode up to industrial scale) and for protection of interconnect plates in hydrogen and fuel cell application (up to pre-prototype scale). This AGRAL cermet will be used as an inert anode in the Aluminium industry. Thanks to the inert anode, it is expected to decrease by a minimum of 50% of CO2 emissions compared to currently used carbon anode. Then, the transfer to the fuel and hydrogen cell applications will be studied.
To reach the objectives, the partners will aim at:
- Developing the manufacturing process for the AGRAL cermet coating for aluminium electrolysis
o The Thermal Spray coatings: HVOF (combined eventually with Cold Spray ) and eGun (HVOF with ethanol, technology developed by Flame Spray Technologies)
o The Powder Metallurgy Process : HIP and Ultraflex (technology developed by Kennametal Stellite)
The final manufacturing process will be adapted to large dimension (an anode is 1m long) and to complex shape (plates, grid).
- Developing qualification test for real scale inert anode to detect failure of the anode operation
- Developing the manufacturing process for the AGRAL cermet coating for hydrogen and fuel cell interconnect plates
The economic viability and the environmental impact of both the inert anode and its manufacturing process and the fuel cell application along their whole life cycle, will be monitored.
Fields of science
- natural scienceschemical scienceselectrochemistryelectrolysis
- natural scienceschemical sciencesinorganic chemistrypost-transition metals
- engineering and technologymaterials engineeringcoating and films
- engineering and technologyenvironmental engineeringenergy and fuelsfuel cells
- engineering and technologymaterials engineeringmetallurgy
Programme(s)
Funding Scheme
IA - Innovation actionCoordinator
38340 Voreppe
France
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Participants (11)
80686 Munchen
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6921 RL Duiven
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.
NP11 7GX Newport
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
75015 Paris 15
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40123 Bologna
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The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
69134 Ecully
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61700 Brno
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Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.
72230 Arnage
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52062 Aachen
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40549 Dusseldorf
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Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.
SK102XF Macclesfield
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