RECOVERY OF DISCHARGED FRACTIONS OF PET RECYCLING PROCESS

Projektinformationen

HORTAPPET

ID Finanzhilfevereinbarung: 736445

DOI

10.3030/736445

Projekt abgeschlossen

EK-Unterschriftsdatum 29 Juli 2016

Startdatum 1 August 2016

Enddatum 30 November 2016

Finanziert unter

• SOCIETAL CHALLENGES - Climate action, Environment, Resource Efficiency and Raw Materials

Gesamtkosten

€ 71 429,00

EU-Beitrag

€ 50 000,00

Koordiniert durch

PETRA POLIMERI SRL
Italy

Periodic Reporting for period 1 - HORTAPPET (RECOVERY OF DISCHARGED FRACTIONS OF PET RECYCLING PROCESS)

Berichtszeitraum: 2016-08-01 bis 2016-11-30

Zusammenfassung vom Kontext und den Gesamtzielen des Projekts

The current scenario of plastic waste is unsustainable: only 26% of the 25 million tonnes of post-consumer plastic waste (mainly PET bottles) were recycled in Europe in 2012. Moreover, even though PET can be recycled, the recycling process is not 100% efficient: since the finest fraction of flakes with size<2mm causes problems during the process, this is separated and landfilled. To address this issue, at PETRA we have developed an in-house process to recover this fraction of PET fines and valorize it into our HORTAPPET material. Our aim is to industrialize the production of HORTAPPET and commercialize it in Europe as containers for the horticultural sector, to which it will represent an improvement over current materials (r-PET, r-PP and r-PS) as it is free of contaminants, 100% recyclable, shows better thermal and mechanical resistance and lower price.

Arbeit, die ab Beginn des Projekts bis zum Ende des durch den Bericht erfassten Berichtszeitraums geleistet wurde, und die wichtigsten bis dahin erzielten Ergebnisse

Over the past 4 months we performed a technical plan, defining a strategy to consolidate our supply chain, designing the pilot plant including its equipment and preparing a detailed work plan for Phase 2, assessing all potential risks to successfully release HORTAPPET.
We also carried out a commercial Plan and a Freedom to Operate Analysis. In the former we developed a detailed market analysis, verifying that our target market (the EU market for horticultural containers) shows potential for growth- it is expected to reach €300 million in 2020. This and the Circular Economy directives of EC are expected to favour the deployment of HORTAPPET, for which we prepared a detailed exploitation and dissemination strategy. Moreover, our FOA guaranteed that HORTAPPET is freely exploitable.
Finally, we prepared a financial plan, in which we reviewed all established production costs, pricings and forecasts: HORTAPPET will enable us to achieve revenues of €5.56 million by 2024.

Fortschritte, die über den aktuellen Stand der Technik hinausgehen und voraussichtliche potenzielle Auswirkungen (einschließlich der bis dato erzielten sozioökonomischen Auswirkungen und weiter gefassten gesellschaftlichen Auswirkungen des Projekts)

HORTAPPET will be a new multilayer polymeric material made from a currently landfilled fraction of PET waste to be deployed in the form of cultivation containers for the horticultural sector. These HORTAPPET cultivation containers will be the first made from a fraction currently discarded as waste that are able to last for the full plant life cycle, with improved properties over r-PET, r-PS and r-PP and at a 20% lower cost. Moreover, HORTAPPET will contribute to boost the growth of our company, both in economic and headcount terms.

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