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Robotized Orbital Drilling Equipment and Optimized residual stresses

Objective

The main objective of the RODEO project is to propose a lightweight robotized orbital drilling equipment, and associated operating conditions and tools, to enable the drilling of tightly spaced small diameter holes in aluminium with the control of induced residual stresses. This will be accomplished by:
- modelling the phenomena involved in orbital drilling that impact residual stresses
- developing a combined drilling and burnishing tool and associated operating conditions to attain required residual stresses
- pursuing the development of a high-speed orbital drilling unit (existing in the consortium) capable to drive the tool in the prescribed conditions
- integrating the developed orbital drilling unit on a lightweight industrial robot
- defining the operating conditions of the lightweight robot to be used to ensure the drilling operation
To reach this objective, numerical simulation tools (already developed in the consortium) will be used to pursue the study and determine the mechanisms modifying the properties of the material during orbital drilling, and the impact on fatigue life (including the influence of a fastener). As a result, solutions to increase residual stresses in aluminium holes will be suggested in terms of cutting conditions, tool geometry and holemaking strategy (including burnishing). From this, an innovative orbital drilling tool, combining cutting and burnishing active parts will be developed and associated operating conditions will be proposed. To drive this tool along the expected trajectory with the required speeds, the development of a high-speed orbital drilling unit (provided by PRECISE) will be pursued. This will require the adaptation of the equipment to allow burnishing, and the integration of monitoring devices for cutting forces, spindle speed, feed speeds measurements. The orbital drilling unit will be handled by a lightweight industrial robot that will permit to drill holes without the need of a drill jig, allowing the drilli

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Programme(s)

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Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

CS2-RIA - Research and Innovation action

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-CS2-CFP03-2016-01

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Coordinator

PRECISE FRANCE
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 99 992,50
Address
1 AVENUE DE USINAGE GRANDE VITESSE
74250 PEILLONNEX
France

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Auvergne-Rhône-Alpes Rhône-Alpes Haute-Savoie
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 99 992,50

Participants (5)

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