Description du projet
Solutions pour les défis critiques des revêtement
Le monde des revêtements par projection thermique est sur le point de connaître une innovation révolutionnaire. En réponse au besoin pressant de revêtements résistants à l’usure et à la corrosion dans des applications très exigeantes, le projet BoosT, financé par l’UE, entend résoudre un problème critique. L’industrie s’appuie actuellement sur des matériaux tels que le cobalt, le nickel, le carbure de tungstène et le carbure de chrome, qui présentent leurs propres contraintes. BoosT prévoit de remplacer ces matériaux par des alternatives respectueuses de l’environnement. Au cœur de ce projet novateur se trouve la poudre nanostructurée produite par BoosT. Dans l’ensemble, cette réorientation permettra de réaliser des économies et de sécuriser l’approvisionnement en matières premières. Le projet a le potentiel de révolutionner l’industrie de la projection thermique à l’échelle mondiale.
Objectif
The BoosT project aims to introduce advanced materials as alternatives for the efficient deposition of wear and corrosion resistant coatings by Thermal Spraying in highly demanding applications.
The project goal is to substitute the currently critical materials used in Thermal Spraying coating – Co, Ni and WC, CrC- by green elements as Fe, Ti based metals and TiC, SiC carbides.
BoosT materials and coatings will be depolyed in several industrial applications with advanatages in terms of cost savings, securing of raw material sources and removing of toxic materials.
This will be possible by using the BoosT nanostructured powder produced by Mechanomade® technology of MBN for the deposition of coatings with superior characteristics compared to the current thermal spraying materials (WCCo and NiCr3C2).
In the framework of the scope and the expected impact of the call the following objectives have been identified
•Optimize the production route of innovative nanostructured cermets powders for thermal spraying with improved wear resistance and corrosion inhibition
•Optimize the thermal spraying process by HVOF and extend spraying procedures to other methods as CGS and HVAF
•Increase the robustness and repeatability of the industrial processes of powder production plant able to deliver up to 50tons/year of nanostructured powder
•Qualification of the pilot production route for the application of the coating on components for pulp and paper , food processing, mechanical industries with massive cost saving up to 60%
•Commercial proposition of coatings and materials to early adopters industrial customer
The BoosT exploitation and business targets are to:
- replace WCCoCr products occupying the related market segments
- acquire by 2022 20 early costumers to sale about 30-40 tons of BoosT series powders
- acquire by 2025 at least 75-100 costumers globally.
Champ scientifique
- natural scienceschemical sciencesinorganic chemistryinorganic compounds
- natural scienceschemical sciencesinorganic chemistrytransition metals
- engineering and technologyenvironmental engineeringmining and mineral processing
- engineering and technologymaterials engineeringcoating and films
- engineering and technologynanotechnologynano-materials
Programme(s)
- H2020-EU.2.1.2. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Nanotechnologies Main Programme
- H2020-EU.2.1.5. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing
- H2020-EU.2.1.3. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced materials
- H2020-EU.2.3.1. - Mainstreaming SME support, especially through a dedicated instrument
Régime de financement
SME-2 - SME instrument phase 2Coordinateur
31030 Carbonera
Italie
L’entreprise s’est définie comme une PME (petite et moyenne entreprise) au moment de la signature de la convention de subvention.