Descripción del proyecto
Soluciones para retos de revestimiento críticos
El mundo de los recubrimientos mediante rociado térmico está a punto de ser testigo de una innovación revolucionaria. En respuesta a la acuciante necesidad de revestimientos resistentes al desgaste y la corrosión en aplicaciones muy exigentes, la iniciativa del equipo del proyecto BoosT, financiado con fondos europeos, pretende resolver un problema crítico. En la actualidad, la industria depende de materiales como el cobalto, el níquel, el carburo de tungsteno y el carburo de cromo, que conllevan sus propios retos. En BoosT se prevé sustituir estos materiales por alternativas ecológicas. En el centro de este innovador proyecto se encuentra el polvo nanoestructurado que ha producido el equipo de BoosT. En general, este cambio supondrá un ahorro de costes y un suministro seguro de materias primas. El proyecto puede revolucionar el sector del rociado térmico a escala mundial.
Objetivo
The BoosT project aims to introduce advanced materials as alternatives for the efficient deposition of wear and corrosion resistant coatings by Thermal Spraying in highly demanding applications.
The project goal is to substitute the currently critical materials used in Thermal Spraying coating – Co, Ni and WC, CrC- by green elements as Fe, Ti based metals and TiC, SiC carbides.
BoosT materials and coatings will be depolyed in several industrial applications with advanatages in terms of cost savings, securing of raw material sources and removing of toxic materials.
This will be possible by using the BoosT nanostructured powder produced by Mechanomade® technology of MBN for the deposition of coatings with superior characteristics compared to the current thermal spraying materials (WCCo and NiCr3C2).
In the framework of the scope and the expected impact of the call the following objectives have been identified
•Optimize the production route of innovative nanostructured cermets powders for thermal spraying with improved wear resistance and corrosion inhibition
•Optimize the thermal spraying process by HVOF and extend spraying procedures to other methods as CGS and HVAF
•Increase the robustness and repeatability of the industrial processes of powder production plant able to deliver up to 50tons/year of nanostructured powder
•Qualification of the pilot production route for the application of the coating on components for pulp and paper , food processing, mechanical industries with massive cost saving up to 60%
•Commercial proposition of coatings and materials to early adopters industrial customer
The BoosT exploitation and business targets are to:
- replace WCCoCr products occupying the related market segments
- acquire by 2022 20 early costumers to sale about 30-40 tons of BoosT series powders
- acquire by 2025 at least 75-100 costumers globally.
Ámbito científico
- natural scienceschemical sciencesinorganic chemistryinorganic compounds
- natural scienceschemical sciencesinorganic chemistrytransition metals
- engineering and technologyenvironmental engineeringmining and mineral processing
- engineering and technologymaterials engineeringcoating and films
- engineering and technologynanotechnologynano-materials
Programa(s)
- H2020-EU.2.1.2. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Nanotechnologies Main Programme
- H2020-EU.2.1.5. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing
- H2020-EU.2.1.3. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced materials
- H2020-EU.2.3.1. - Mainstreaming SME support, especially through a dedicated instrument
Convocatoria de propuestas
Consulte otros proyectos de esta convocatoriaConvocatoria de subcontratación
H2020-SMEINST-2-2016-2017
Régimen de financiación
SME-2 - SME instrument phase 2Coordinador
31030 Carbonera
Italia
Organización definida por ella misma como pequeña y mediana empresa (pyme) en el momento de la firma del acuerdo de subvención.