Skip to main content

Intelligent data-driven pipeline for the manufacturing of certified metal parts through Direct Energy Deposition processes

Objective

The industrialisation of Additive Manufacturing (AM) requires a holistic data manThe industrialisation of Additive Manufacturing (AM) requires a holistic data management and integrated automation. INTEGRADDE aims to develop an end-to-end Digital Manufacturing solution, enabling a cybersecured bidirectional dataflow for a seamless integration across the entire AM chain.

The goal is to develop a new manufacturing methodology capable of ensuring the manufacturability, reliability and quality of a target metal component from initial product design via Direct Energy Deposition (DED) technologies, implementing a zero-defect manufacturing approach ensuring robustness, stability and repeatibility of the process. To achieve this aim, INTEGRADDE addresses following key innovations:
- Development of an intelligent data-driven AM pipeline.
- Combination of automatic topology optimisation algorithms for design, multi-scale process modelling, automated hardware-independent process planning, online control and distributed NDT for the manufacturing of certified metal parts.
- A self-adaptive control is adopted focused on the implementation of non-propagation of defects strategy. Moreover, Data Analytics will provide a continuous refinement by acquiring process knowledge to assist in the manufacturing of new metal components, improving right-first-time production by adopting a mass customization approach
- Cybersecurity ensures data integrity along the AM workflow, providing a novel manufacturing methodology for the certification of metal AM parts.

INTEGRADDE implements a twofold deployment approach for the pilot lines: both in application-driven at five industrial end-users (steel, tooling, aeronautics, and construction) and open-pilot networks at RTOs already owning AM infrastructure (AIMEN, IREPA, CEA, WEST). This will allow a continuous validation and deployment of specific developments towards industrialization, boosting definitive uptake of AM in EU metalworking sector.

Field of science

  • /social sciences/sociology/industrial relations/automation
  • /engineering and technology/mechanical engineering/manufacturing engineering/additive manufacturing
  • /natural sciences/mathematics/pure mathematics/topology
  • /natural sciences/computer and information sciences/computer security
  • /natural sciences/computer and information sciences/data science/data analysis

Call for proposal

H2020-NMBP-FOF-2018
See other projects for this call

Funding Scheme

IA - Innovation action

Coordinator

ASOCIACION DE INVESTIGACION METALURGICA DEL NOROESTE
Address
Calle Relva Torneiros 27A
36410 Porrino
Spain
Activity type
Research Organisations
EU contribution
€ 1 160 625

Participants (25)

LIMITSTATE LIMITED
United Kingdom
EU contribution
€ 174 518,75
Address
The Innovation Centre 217 Portobello
S1 4DP Sheffield
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
THE UNIVERSITY OF SHEFFIELD
United Kingdom
EU contribution
€ 759 721,25
Address
Firth Court Western Bank
S10 2TN Sheffield
Activity type
Higher or Secondary Education Establishments
ESI SOFTWARE GERMANY GMBH
Germany
EU contribution
€ 165 046,88
Address
Liebknechtstr. 33
70565 Stuttgart
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
ATOS SPAIN SA
Spain
EU contribution
€ 230 000
Address
Calle De Albarracin 25
28037 Madrid
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
COMMISSARIAT A L ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
France
EU contribution
€ 867 398,75
Address
Rue Leblanc 25
75015 Paris 15
Activity type
Research Organisations
INSTITUT DE RECHERCHE TECHNOLOGIQUE JULES VERNE
France
EU contribution
€ 560 468,75
Address
Technocampus Emc2 Zi Du Chaffault Chemin Du Chaffault
44340 Bouguenais
Activity type
Research Organisations
MX3D BV
Netherlands
EU contribution
€ 546 812,50
Address
Dynamostraat 46
1014 BK Amsterdam
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
LOIRETECH INGENIERIE
France
EU contribution
€ 581 803,75
Address
9 Rue Du Moulin Casse Pole Industriel Jules Verne
44340 Bouguenais
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
FUNDINGBOX ACCELERATOR SP ZOO
Poland
EU contribution
€ 473 875
Address
Al.jerozolimskie 136
02-305 Warszawa
Activity type
Other
IMPERIAL COLLEGE OF SCIENCE TECHNOLOGY AND MEDICINE
United Kingdom
EU contribution
€ 919 611,25
Address
South Kensington Campus Exhibition Road
SW7 2AZ London
Activity type
Higher or Secondary Education Establishments
BUREAU VERITAS SERVICES
France
EU contribution
€ 80 000
Address
8 Cours Du Triangle
92800 Puteaux
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
INDUST RECHERCH PROCEDES APPLICAT LASER ASSOCIATION IREPA LASER
France
EU contribution
€ 776 875
Address
Boulevard Gonthier D Ondernach
67400 Illkirch Graffenstaden
Activity type
Research Organisations
HOGSKOLAN VAST
Sweden
EU contribution
€ 1 247 937,50
Address
Hogskolan Vast
461 86 Trollhattan
Activity type
Higher or Secondary Education Establishments
NEW INFRARED TECHNOLOGIES SL
Spain
EU contribution
€ 235 312,50
Address
Plaza Marques De Salamanca 2
28006 Madrid
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
GKN AEROSPACE SWEDEN AB
Sweden
EU contribution
€ 564 375
Address
-
46181 Trollhaettan
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
DIN DEUTSCHES INSTITUT FUER NORMUNG E.V.
Germany
EU contribution
€ 151 025
Address
Burggrafenstrasse 6
10787 Berlin
Activity type
Other
ARCELORMITTAL INNOVACION INVESTIGACION E INVERSION SL
Spain
EU contribution
€ 442 886,88
Address
Lugar Residencia La Granda Sn
33418 Gozon
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
UNIVERSIDADE DE COIMBRA
Portugal
EU contribution
€ 277 875
Address
Paco Das Escolas
3001 451 Coimbra
Activity type
Higher or Secondary Education Establishments
DATAPIXEL SL
Spain
EU contribution
€ 308 750
Address
Carretera Asua 6
48930 Getxo
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
CORDA - ORODJARNA PROIZVODNJA TRGOVINA IN STORITVE DOO
Slovenia
EU contribution
€ 167 812,50
Address
Bezigrajska Cesta 10
3000 Celje
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
DGH ROBOTICA, AUTOMATIZACION Y MANTENIMIENTO INDUSTRIAL SA
Spain
EU contribution
€ 241 875
Address
Calle Jeronimo Munoz 9
47151 Boecillo (Valladolid)
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
PANEPISTIMIO PATRON
Greece
EU contribution
€ 632 500
Address
University Campus Rio Patras
265 04 Rio Patras
Activity type
Higher or Secondary Education Establishments
BRUNEL UNIVERSITY LONDON
United Kingdom
EU contribution
€ 605 106,25
Address
Kingston Lane
UB8 3PH Uxbridge
Activity type
Higher or Secondary Education Establishments
PRIMA INDUSTRIE SPA
Italy
EU contribution
€ 401 125
Address
Strada Torino Pianezza 36
10093 Collegno
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
ESI GROUP
France
EU contribution
€ 142 836
Address
100-102 Avenue De Suffren
75015 Paris
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)