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Intelligent data-driven pipeline for the manufacturing of certified metal parts through Direct Energy Deposition processes

Objective

The industrialisation of Additive Manufacturing (AM) requires a holistic data management and integrated automation. INTEGRADDE aims to develop an end-to-end Digital Manufacturing solution, enabling a cybersecured bidirectional dataflow for a seamless integration across the entire AM chain.

The goal is to develop a new manufacturing methodology capable of ensuring the manufacturability, reliability and quality of a target metal component from initial product design via Direct Energy Deposition (DED) technologies, implementing a zero-defect manufacturing approach ensuring robustness, stability and repeatibility of the process. To achieve this aim, INTEGRADDE addresses following key innovations:
- Development of an intelligent data-driven AM pipeline.
- Combination of automatic topology optimisation algorithms for design, multi-scale process modelling, automated hardware-independent process planning, online control and distributed NDT for the manufacturing of certified metal parts.
- A self-adaptive control is adopted focused on the implementation of non-propagation of defects strategy. Moreover, Data Analytics will provide a continuous refinement by acquiring process knowledge to assist in the manufacturing of new metal components, improving right-first-time production by adopting a mass customization approach
- Cybersecurity ensures data integrity along the AM workflow, providing a novel manufacturing methodology for the certification of metal AM parts.

INTEGRADDE implements a twofold deployment approach for the pilot lines: both in application-driven at five industrial end-users (steel, tooling, aeronautics, and construction) and open-pilot networks at RTOs already owning AM infrastructure (AIMEN, IREPA, CEA, WEST). This will allow a continuous validation and deployment of specific developments towards industrialization, boosting definitive uptake of AM in EU metalworking sector.

Call for proposal

H2020-NMBP-TR-IND-2018-2020

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Sub call

H2020-NMBP-FOF-2018

Coordinator

ASOCIACION DE INVESTIGACION METALURGICA DEL NOROESTE
Net EU contribution
€ 1 160 625,00
Address
Calle Relva Torneiros 27A
36410 Porrino
Spain

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Region
Galicia Pontevedra
Activity type
Research Organisations
Non-EU contribution
€ 0,00

Participants (27)

LIMITSTATE LIMITED
United Kingdom
Net EU contribution
€ 174 518,75
Address
The Innovation Centre 217 Portobello
S1 4DP Sheffield

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Yorkshire and the Humber South Yorkshire Sheffield
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 174 518,75
THE UNIVERSITY OF SHEFFIELD
United Kingdom
Net EU contribution
€ 759 721,25
Address
Firth Court Western Bank
S10 2TN Sheffield

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Region
Yorkshire and the Humber South Yorkshire Sheffield
Activity type
Higher or Secondary Education Establishments
Non-EU contribution
€ 0,00
ESI SOFTWARE GERMANY GMBH
Germany
Net EU contribution
€ 190 046,88
Address
Liebknechtstr. 33
70565 Stuttgart

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Region
Baden-Württemberg Stuttgart Stuttgart, Stadtkreis
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 190 046,87
ATOS SPAIN SA
Spain
Net EU contribution
€ 230 000,00
Address
Calle De Albarracin 25
28037 Madrid

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Region
Comunidad de Madrid Comunidad de Madrid Madrid
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 230 000,00
COMMISSARIAT A L ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
France
Net EU contribution
€ 867 398,75
Address
Rue Leblanc 25
75015 Paris 15

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Region
Ile-de-France Ile-de-France Paris
Activity type
Research Organisations
Non-EU contribution
€ 0,00
INSTITUT DE RECHERCHE TECHNOLOGIQUE JULES VERNE
France
Net EU contribution
€ 560 468,75
Address
Technocampus Emc2 Zi Du Chaffault Chemin Du Chaffault
44340 Bouguenais

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Region
Pays de la Loire Pays de la Loire Loire-Atlantique
Activity type
Research Organisations
Non-EU contribution
€ 0,00
MX3D BV
Netherlands
Net EU contribution
€ 546 812,50
Address
Dynamostraat 46
1014 BK Amsterdam

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
West-Nederland Noord-Holland Groot-Amsterdam
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 546 812,50
LOIRETECH INGENIERIE
France
Net EU contribution
€ 581 803,75
Address
9 Rue Du Moulin Casse Pole Industriel Jules Verne
44340 Bouguenais

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Pays de la Loire Pays de la Loire Loire-Atlantique
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 581 803,75
FUNDINGBOX ACCELERATOR SP ZOO
Poland
Net EU contribution
€ 154 750,00
Address
Ul Postepu 15
02-676 Warszawa

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Makroregion województwo mazowieckie Warszawski stołeczny Miasto Warszawa
Activity type
Other
Non-EU contribution
€ 0,00
Third-party

Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.

FUNDINGBOX COMMUNITIES SL
Spain
Net EU contribution
€ 319 125,00
Address
Calle Titan 8
28045 Madrid

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Comunidad de Madrid Comunidad de Madrid Madrid
Activity type
Other
Non-EU contribution
€ 0,00
IMPERIAL COLLEGE OF SCIENCE TECHNOLOGY AND MEDICINE
United Kingdom
Net EU contribution
€ 919 611,25
Address
South Kensington Campus Exhibition Road
SW7 2AZ London

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Region
London Inner London — West Westminster
Activity type
Higher or Secondary Education Establishments
Non-EU contribution
€ 0,00
BUREAU VERITAS SERVICES
France
Net EU contribution
€ 80 000,00
Address
8 Cours Du Triangle
92800 Puteaux

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Region
Ile-de-France Ile-de-France Hauts-de-Seine
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 80 000,00
INDUSTRIALISATION DES RECHERCHES SUR LES PROCEDES ET LES APPLICATIONSDU LASER
France
Net EU contribution
€ 776 875,00
Address
320 Boulevard Sebastien Brant Pole Api Parc D Innovation
67400 Illkirch Graffenstaden

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Grand Est Alsace Bas-Rhin
Activity type
Other
Non-EU contribution
€ 0,00
HOGSKOLAN VAST
Sweden
Net EU contribution
€ 1 247 937,50
Address
Hogskolan Vast
461 86 Trollhattan

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Region
Södra Sverige Västsverige Västra Götalands län
Activity type
Higher or Secondary Education Establishments
Non-EU contribution
€ 0,00
NEW INFRARED TECHNOLOGIES SL
Spain
Net EU contribution
€ 235 312,50
Address
Plaza Marques De Salamanca 2
28006 Madrid

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Comunidad de Madrid Comunidad de Madrid Madrid
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 235 312,50
GKN AEROSPACE SWEDEN AB
Sweden
Net EU contribution
€ 564 375,00
Address
-
46181 Trollhaettan

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Region
Södra Sverige Västsverige Västra Götalands län
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 564 375,00
DIN DEUTSCHES INSTITUT FUER NORMUNG EV
Germany
Net EU contribution
€ 151 025,00
Non-EU contribution
€ 0,00
ARCELORMITTAL INNOVACION INVESTIGACION E INVERSION SL
Spain
Net EU contribution
€ 442 886,88
Address
Lugar Residencia La Granda Sn
33418 Gozon

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Region
Principado de Asturias Asturias
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 442 886,87
UNIVERSIDADE DE COIMBRA
Portugal
Net EU contribution
€ 277 875,00
Address
Paco Das Escolas
3004-531 Coimbra

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Region
Continente Centro (PT) Região de Coimbra
Activity type
Higher or Secondary Education Establishments
Non-EU contribution
€ 0,00
DATAPIXEL SL
Spain
Net EU contribution
€ 308 750,00
Address
Carretera Asua 6
48930 Getxo

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Noreste País Vasco Bizkaia
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 308 750,00
CORDA - ORODJARNA PROIZVODNJA TRGOVINA IN STORITVE DOO
Slovenia
Net EU contribution
€ 167 812,50
Address
Bezigrajska Cesta 10
3000 Celje

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Slovenija Vzhodna Slovenija Savinjska
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 167 812,50
DGH ROBOTICA, AUTOMATIZACION Y MANTENIMIENTO INDUSTRIAL SA
Spain
Net EU contribution
€ 241 875,00
Address
Calle Jeronimo Munoz 9
47151 Boecillo (Valladolid)

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Region
Castilla y León Valladolid
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 241 875,00
PANEPISTIMIO PATRON
Greece
Net EU contribution
€ 632 500,00
Address
University Campus Rio Patras
265 04 Rio Patras

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Region
Αχαΐα Δυτική Ελλάδα Κεντρική Ελλάδα
Activity type
Higher or Secondary Education Establishments
Non-EU contribution
€ 0,00
BRUNEL UNIVERSITY LONDON
United Kingdom
Net EU contribution
€ 605 106,25
Address
Kingston Lane
UB8 3PH Uxbridge

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Region
London Outer London — West and North West Harrow and Hillingdon
Activity type
Higher or Secondary Education Establishments
Non-EU contribution
€ 0,00
PRIMA INDUSTRIE SPA
Italy
Net EU contribution
€ 401 125,00
Address
Strada Torino Pianezza 36
10093 Collegno

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Region
Nord-Ovest Piemonte Torino
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 401 125,00
ESI GROUP
France
Net EU contribution
€ 109 211,00
Address
3 Bis Rue Saarinen
94528 Rungis

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Region
Ile-de-France Ile-de-France Val-de-Marne
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 109 211,50
Third-party

Legal entity other than a subcontractor which is affiliated or legally linked to a participant. The entity carries out work under the conditions laid down in the Grant Agreement, supplies goods or provides services for the action, but did not sign the Grant Agreement. A third party abides by the rules applicable to its related participant under the Grant Agreement with regard to eligibility of costs and control of expenditure.

ESI ITI GMBH
Germany
Net EU contribution
€ 8 625,00
Address
Schweriner Strasse 1
01067 Dresden

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Region
Sachsen Dresden Dresden, Kreisfreie Stadt
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
Non-EU contribution
€ 8 625,00