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Bringing automated, real-time process control into the starch-based industry

Project description

Improving mashing efficiency for faster beer production

There’s an important step in the brewing process: mashing, the enzymatic process of extracting the starch from cereals and breaking it into fermentable sugars. Currently, it is not possible to provide real-time information on the concentration of sugars and their degree of polymerisation. The EU-funded ENZEYE project is developing the first control system to provide continuous and real-time information on the degradation of starch and the formation of sugars throughout the mashing process. After the first successful implementation in different industrial breweries, the next target is facilitating the European brewing sector: this new process will enable the faster production of small batches of beers regardless of raw materials’ fluctuated quality.

Objective

The enzymatic process of extracting the starch from cereals and breaking it into fermentable sugars is called mashing. Today there are no analytical tools available at industrial facilities providing real-time information on the concentration of sugars and their degree of polymerisation. In consequence it is not possible yet to monitor and optimise in real time the mashing process, which will indeed determine the outcomes of large industries such as beer, food ingredients and bio-ethanol production. At Specshell we have seized this opportunity and developed ENZEYE, the first control system to provide continuous and real-time information on the degradation of starch and the formation of sugars throughout the mashing process. Our uniqueness is based on (1) the adaptation of mid-IR technology to the industrial setting, which enables for the first time to identify the dissolved species directly as the product flow, and (2) our proprietary chemometrics libraries, converting in real-time the IR-absorption spectra data into parameters of interest for plant operators. The first version of our product has been implemented in different industrial breweries and reported savings amounting €1million annually to each plant, thanks to a smarter dosage of raw materials and enzymes, improved temperature control, and increased conversion yields. Our first target market is the brewing sector: we aim at benefiting them by facilitating the optimisation of their resources and enable them to produce small batches of beers in a fast manner and immune to fluctuations of raw materials’ quality. In addition, ENZEYE will be introduce in the bio-ethanol sector and become a key enabler in helping Europe to become the leader in the widespread implementation of the second generation of bio-ethanol production. ENZEYE will positively impact our company reporting revenues surpassing the €45 million in the 3rd year after market uptake, and enabling the creation of up to 35 new positions.

Programme(s)

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Topic(s)

Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.

Funding Scheme

Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.

SME-1 - SME instrument phase 1

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-EIC-SMEInst-2018-2020

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Coordinator

SPECSHELL APS
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 50 000,00
Address
TEMPOVEJ 14
2750 BALLERUP
Denmark

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Danmark Hovedstaden Københavns omegn
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 71 429,00
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