Project description
A novel extrusion technology for making eco-friendly plastics
The construction industry uses more than 8 million tonnes of extruded plastic materials each year, but they often suffer from premature failure due to weathering, mechanical stress, and high temperatures. The EU-funded EXTRU-PUR project has designed and patented a disruptive extrusion technology to produce the first ever extruded products made of thermoset polyurethane. Incorporating this material is expected to increase extruded plastic durability by at least 50 %, thermal resistance by 200 %, thermal and acoustic insulation by 100 %, and mechanical strength by 30 %. Moreover, through the use of biobased Polyurethane (BioPUR) with 40-50 % of biobased content, and a novel low energy-consuming extrusion technology, a carbon footprint decrease of 60-70 % is expected.
Objective
The EU construction sector consume up to 9.4Mtons of plastic per year of which 92% are thermoplastics, mainly PVC with 54%, while thermoset plastics present superior technical properties that allow them to reach longer lifespan, a key advantage in a sector where material lifespan should reach 50 years. To do so, INDRESMAT, a chemical start-up focused on the development of high performance and sustainable construction products participating in “Redefining Chemistry”, an International Incubation Program in Brightlands Chemelot Campus, an entrepreneurial ecosystem focused on green chemistry, sustainable materials and circular economy, has developed EXTRU PUR. It is a simple, robust, efficient and versatile technology that manufactures simple geometrized products of constant section and indefinite length (2D products) made from thermoset Polyurethane (PUR), enabling a large scale manufacture of high added-value plastics widely used in construction such as profiles, frames, pipes, etc. The incorporation of PUR as structural material in extruded plastics will provide: >50% higher durability, >200%, thermal resistance increase, >100% thermal and acoustic insulation increase and >30% mechanical strength increase. The market entry will be performed with PUR profiles/frames products within the windows market, representing the major market share (28%) of extruded construction plastics with a 3 B€/y of revenue in EU. After market entry, the strategy will be replicated to pipes applications (22%), and later with other similar 2D products where PVC is the dominant material, a low sustainable plastic still questioned by the EU due to different environmental and geopolitical considerations since American and Asian PVC industries dominate over EU plastic industries.
Fields of science (EuroSciVoc)
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.
CORDIS classifies projects with EuroSciVoc, a multilingual taxonomy of fields of science, through a semi-automatic process based on NLP techniques. See: The European Science Vocabulary.
- engineering and technology mechanical engineering manufacturing engineering
- engineering and technology environmental engineering energy and fuels renewable energy
- engineering and technology materials engineering composites
- engineering and technology industrial biotechnology biomaterials biofuels
- engineering and technology civil engineering architecture engineering sustainable architecture sustainable building
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Programme(s)
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
Multi-annual funding programmes that define the EU’s priorities for research and innovation.
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H2020-EU.2.3. - INDUSTRIAL LEADERSHIP - Innovation In SMEs
MAIN PROGRAMME
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H2020-EU.3. - PRIORITY 'Societal challenges
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H2020-EU.2.1. - INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies
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Topic(s)
Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.
Calls for proposals are divided into topics. A topic defines a specific subject or area for which applicants can submit proposals. The description of a topic comprises its specific scope and the expected impact of the funded project.
Funding Scheme
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
Funding scheme (or “Type of Action”) inside a programme with common features. It specifies: the scope of what is funded; the reimbursement rate; specific evaluation criteria to qualify for funding; and the use of simplified forms of costs like lump sums.
SME-1 - SME instrument phase 1
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Call for proposal
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.
(opens in new window) H2020-EIC-SMEInst-2018-2020
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Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.
08907 L´HOSPITALET DE LLOBREGAT
Spain
The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.
The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.