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An unprecedented water-recycling system for washing, rinsing and drying of thermal insulated containers within the Food Industry

Project description

A new, efficient way to clean food containers

More than half of all the food we eat passes through the global cold chain, which consists of a series of artificially cooled spaces like refrigerated shipping containers. As many as 5 million food transport containers are used daily in Europe. Cleaning and disinfection is a big job that is time consuming and expensive. The EU-funded Optainer project will bring to market a water recycling system for washing, rinsing and drying the containers. Belgium’s LVP Engineering & Constructions company has designed the Optainer. It is slated to increase productivity by 60 %, treating up to 40 containers per hour (double the number using standard solutions) with no need to heat water for sanitation.

Objective

The cleaning thermic insulated containers used for safe and efficient transportation of temperature-controlled goods is a crucial step in food operations. It requires a high degree of cleanliness and drying efficiency to ensure the hygienic conditions for safe product transportation. Nowadays, several methods have been proposed to clean insulated containers but considered technically limited. They can only wash efficiently outside and not inside of the box which compromises the hygienic conditions. And, when they do, the drying step is often neglected leaving biological hazard into the containers. Moreover, they are time consuming, expensive (requires person to operate) and face an important issue of excess water usage (over 46L per container). The sanitizing process also currently requires hot water (65°C) to remove bacteria which further increases cost and energy use. Driven by the increasing concern of supermarket retailers, LVP Engineering & Constructions has designed and developed Optainer: An automatic water-recycling Wash&Dry station for insulated containers sanitation. Our innovative recycling system will reduce over 97% of water consumption. It will increase productivity by 60% disposing of 40 containers per hours vs 20 with standard solutions and reduce energy consumption with no need of heating water for sanitation. It will fully answer supermarket retailers’ specification for a more efficient, economic, easily to operate, safer and water efficient solution to insulated container sanitation. Since 2005, our company has been developing standard automatic washing installation for insulated containers with an important German retailer throughout the EU. Well aware of the need, our Optainer project has the potential to extend our customer portfolio and, thus, increase our revenue. We expect from Optainer commercialisation an accumulated turnover of €30 million with €10.2 million accumulated profit (ROI of 3.2) and foresee to create 21 new jobs by 2026.

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Topic(s)

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Funding Scheme

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SME-1 - SME instrument phase 1

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Call for proposal

Procedure for inviting applicants to submit project proposals, with the aim of receiving EU funding.

(opens in new window) H2020-EIC-SMEInst-2018-2020

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Coordinator

LVP ENGINEERING & CONSTRUCTIONS
Net EU contribution

Net EU financial contribution. The sum of money that the participant receives, deducted by the EU contribution to its linked third party. It considers the distribution of the EU financial contribution between direct beneficiaries of the project and other types of participants, like third-party participants.

€ 50 000,00
Address
HAVERHEIDELAAN 3
9140 Temse
Belgium

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SME

The organization defined itself as SME (small and medium-sized enterprise) at the time the Grant Agreement was signed.

Yes
Region
Vlaams Gewest Prov. Oost-Vlaanderen Arr. Sint-Niklaas
Activity type
Private for-profit entities (excluding Higher or Secondary Education Establishments)
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Total cost

The total costs incurred by this organisation to participate in the project, including direct and indirect costs. This amount is a subset of the overall project budget.

€ 71 429,00
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