Livrables
This report will provide the results of the LCC analysis on the various novel solutions studied in this work package The results of the LCC will be functional to the definition of an outline business case for the uptake of the proposed solutions to the market
UCM 2.0 tool and user guide with default parameters and recommendationsFinal UCM 20 tool including a tool usage best practices Task 11 track damage cost analysis and recommendation Task 15 and practical complements to the tool user guide default parameters model validation data and use cases Task 16
Vehicle, Energy, and noise modules of UCM 2.0Description of the upgraded UCM capabilities regarding Energy and Noise calculations and cost valuations Task 13 and Vehicle damage and maintenance modelling Task 14
Controller requirementsThis will be a definition document for the optimized active control solutions derived from the systematic study, and will provide the information needed for the electronic controller which is to be HiL tested in Task 2.2.2.
Analysis of the State-of-Art for composite materials suitable for wheelsets and related manufacturing processesprocesses (Month 4) Results of this task will be presented in a written report that presents the materials and the manufacturing processes selected as the most suitable for the application. More specifically, the document will present: • A literature review to show that a viable composite axle does not already exist for rail vehicles and composite shafts being used in other sectors; • Extraction of the appropriate standards which can be related to the expected service conditions: fatigue/impact, FST and environmental conditions; • Collection of data from the literature in relation to those conditions; • A listing of the pros/cons of different manuf9acturing techniques based upon the selected materials; • A concept design of low to mid fidelity that incorporates the materials and manufacturing techniques.
Component level demonstrator using additive manufacturing methodsThis report will outline the design concept the use of design rules for AM on the component topological optimization criteria the results of the optimization design of the support structures and selection of the process parameters as well as a detailed description the production phase including the postprocessing phase The results will include the test results in the material characterization phase as well as the tests on the demonstrator
Component level demonstrator using fibre reinforced plasticThis report will outline the design concept the use of design rules for FRP on the component topological optimization criteria the results of the optimization design of the support structures and selection of the process parameters as well as a detailed description the production phase including the postprocessing phase The results will include the test results in the material characterization phase as well as the tests on the demonstrator
Control system architecture for railway running gear: test and validationThis report will outline the Test Bed with HW SW Simulation Environment the System Test Report the Specific Application Configuration for Test Bed and the System Validation Report
Feasibility study for a hybrid wheelset for a tram of light rail vehicle and/or feasibility study for a hybrid wheelset with composite axleThis deliverable will present in a written report the result of the feasibility study for the chosen applicationsResults of the analysis of the possible configurations and outline design of the configuration chosen for the successive analysisResults of the optimization of the shape and the composite layup supported by finite element analyses Presentation of a dimensioned design of a preliminary solution and its manufacturing processAnalysis of the state of the art of NDT inspection for railway axles and wheelset and composite materials presentation of the results of the study aiming at identifying the existing techniques suitable for the proposed designAnalysis of dynamic behaviour and vibroacoustic analysis of the proposed solution
Control system architecture for railway running gear: design and developmentThis report will outline the System Concept, the Preliminary Hazard Analysis, the System Requirement Specification, the System Architecture Specification, the System Test Specification, the HW Prototype and the Generic Application Prototype
Functional specifications for the wheelset of the futureThis deliverable will consist of a written document, reporting preliminary functional specifications for the wheelset, as identified and defined based on the feasibility study. These specifications, originating from a TRL2 concept, would constitute the basis for possible future developments aiming a TRL3 proof-of-concept, whose specification would be refined based on extensive testing of materials and joining methods that are out of the scope of the present study. More in details, the document will contain: • Outline drawings of the metal-composite hybrid structure (axle or wheelset), of connections between metal and composite parts; • List of requirements for the materials and the manufacturing processes; • Requirements for the composite materials and mechanical characterization methods; • Requirements for the inspection of the components. The document will also contain the results of the LCC analysis for the wheelset of the future.
Actuator demonstratorThis report will provide the results of the virtual actuator demonstrator that will model the behaviour of the sensors and actuator according the provided requirements specification by POLIMI and KTH
Infrastructure module of UCM 2.0Description of the upgraded UCM capabilities regarding infrastructure damage and maintenance modelling Task 12
Dissemination, communication and exploitation activity reportReport summarising all communication dissemination and exploitation activities and their impact
Publications
Auteurs:
Kristofer Odolinski, Stefan Marschnig, Carlos Casanueva, Sebastian Stichel, Andrew Smith
Publié dans:
2022
Éditeur:
Elsevier
Auteurs:
Stefano Bruni, Preetum J Mistry, Michael S Johnson, Andrea Bernasconi, Michele Carboni, Davide Formaggioni, Guido Carra, Sergio Macchiavello, Edoardo Ferrante, Ingo Kaiser, Jordi Viñolas, Irene Marazzi
Publié dans:
Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit, 2022
Éditeur:
SAGE
DOI:
10.1177/09544097221080619
Auteurs:
Jose Bertolin
Publié dans:
Global Railway Review, 2021
Éditeur:
Global Railway Review
Auteurs:
Guido Carra, Davide Formaggioni, Michael Sylvester Johnson, Preetum Jayantilal Mistry, Andrea Bernasconi, Stefano Bruni
Publié dans:
Applied Science and Engineering Progress, Numéro 15 (2), 2022
Éditeur:
King Mongkut’s University of Technology, Bangkok
DOI:
10.14416/j.asep.2022.03.006
Auteurs:
S.Marschnig, S.Stichel, C.Casanueva, A.Smith, K.Odolinski, J.Vinolas, Y.Bezin
Publié dans:
47th “Modern Rolling stock” conference, Numéro Yearly conference, 2022
Éditeur:
Technical University Graz
Auteurs:
Rickard Persson, Rocco Libero Giossi, Sebastian Stichel
Publié dans:
The 27th IAVSD Symposium on Dynamics of Vehicles on Roads and Tracks, Numéro IAVSD 2021, 2022
Éditeur:
Springer
Auteurs:
Carlos Casanueva, Visakh Krishna, Sebastian Stichel
Publié dans:
Resource Efficient Vehicles Conference, Numéro Rev2021, 2021, Page(s) 172-178
Éditeur:
KTH, Royal Institute of Technology
Auteurs:
Rocco Libero Giossi, Anton Shipsha, Rickard Persson, Per Wennhage, Sebastian Stichel
Publié dans:
The 27th IAVSD Symposium on Dynamics of Vehicles on Roads and Tracks, Numéro IAVSD 2021, 2022
Éditeur:
Springer
Auteurs:
Xiaoyuan Liu, Roger Goodall and Simon Iwnicki
Publié dans:
Proceedings of 2nd International Conference on Rail Transportation ICRT 2021, Numéro 5-6 Jul 2021, 2022
Éditeur:
ASCE
Auteurs:
Rickard Persson, Zhendong Liu, Rocco Libero Giossi
Publié dans:
Resource Efficient Vehicles Conference, Numéro Rev2021, 2021, Page(s) 138 - 144, ISBN 978-91-8040-047-3
Éditeur:
KTH, Royal Institute of Technology
DOI:
10.30746/978-91-8040-047-3
Auteurs:
Stefan Marschnig
Publié dans:
2020
Éditeur:
-
Auteurs:
S.Marschnig, S.Stichel, C.Casanueva, A.Smith, K.Odolinski, J.Vinolas, Y.Bezin
Publié dans:
Conference Modern Rolling Stock - Schienenfahrzeugtagung, 2022
Éditeur:
ZEVrail
Auteurs:
Michael S. Johnson, Richard Evans, Preetum J. Mistry, Shuguang Li, Stefano Bruni, Andrea Bernasconi, Steven Cervello
Publié dans:
Composite Structures, Numéro Volume 290, 15 June 2022, 2022, Page(s) 115544-, ISSN 0263-8223
Éditeur:
Elsevier BV
Auteurs:
Xiaoyuan Liu, Roger Goodall & Simon Iwnicki
Publié dans:
Vehicle System Dynamics, Numéro Volume 59, 2021 - Numéro 11, 2020, Page(s) 1719-1734, ISSN 0042-3114
Éditeur:
Swets & Zeitlinger
DOI:
10.1080/00423114.2020.1780455
Auteurs:
Xiaoyuan Liu, Roger Goodall and Simon Iwnicki
Publié dans:
Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit, Numéro Volume: 236, issue: 1, 2022, Page(s) 70-79, ISSN 0954-4097
Éditeur:
Mechanical Engineering Publications Ltd.
DOI:
10.1177/09544097211004322
Auteurs:
Preetum J. Mistry, Michael S. Johnson, Shuguang Li, Stefano Bruni, Andrea Bernasconi
Publié dans:
Composite Structures, Numéro Volume 267, 1 July 2021, 2021, Page(s) 113851-, ISSN 0263-8223
Éditeur:
Elsevier BV
DOI:
10.1016/j.compstruct.2021.113851
Auteurs:
Roberto Sorci, Oriana Tassa, Alessandro Colaneri, Alessandro Astri, Daphne Mirabile, Simon Iwnicki & Ali Gökhan Demir
Publié dans:
Journal of Materials Engineering and Performance, Numéro Vol 30, 2021, Page(s) 5184-5194, ISSN 1059-9495
Éditeur:
ASM International
DOI:
10.1007/s11665-021-05693-5
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